1. General Information

• Model: JANCD-Y0P01 (also marked JANCD-Y0P01-E)

• Manufacturer: Yaskawa Electric (Motoman Robotics)

• Applicable Controller: DX100 / DX200 series robot controllers

• Board Function: General-purpose option I/O & expansion board

• Status: Active / available as original or refurbished

• System Compatibility: Works with YCP01B-E (CPU), YIO01-E (I/O), YEW01-E (welding)

2. Specifications

• Power Supply: 24 VDC ±10% (from controller internal power)

• Current Consumption: Approx. 300 mA

• Operating Temperature: 0 °C to +55 °C

• Storage Temperature: -25 °C to +85 °C

• Humidity: 5%–80% RH, non-condensing

• Altitude: Up to 1,000 m (no derating)

• Protection: Overvoltage, overcurrent, ESD protection

• Dimensions (W×H×D): Approx. 120 × 160 × 25 mm

• Weight: Approx. 200 g

3. Features & Functions

• Expansion I/O: Provides 16 digital inputs / 16 digital outputs (NPN/PNP selectable).

• Analog Interface: 2-channel analog input (0–10 VDC / 4–20 mA) for process sensors.

• Communication:

  • Internal bus: To CPU board (YCP01B-E)

  • Serial: RS-232 port for external device connection

• Application:

  • Peripheral control (conveyors, clamps, pneumatic units)

  • Analog sensor monitoring (pressure, temperature, voltage)

  • Custom I/O expansion for assembly, material handling, and packaging

4. Board Layout & Connectors

• CN1: 24 VDC power & ground

• CN2: Digital input terminal block (16 points)

• CN3: Digital output terminal block (16 points)

• CN4: Analog input (CH1 / CH2)

• CN5: RS-232 communication port

• SW1: I/O type selection (NPN / PNP)

• LED Indicators:

  • PWR: Power ON

  • IN0–IN15: Input status

  • OUT0–OUT15: Output status

5. Installation & Wiring

1. Power Off: Turn off the DX controller and wait 5 minutes.

2. ESD Protection: Use anti-static wristband.

3. Slot Installation: Insert into dedicated option slot; secure with screws.

4. Internal Connection: Connect bus cable to CPU board.

5. External Wiring:

   • CN1: 24 VDC ±10% / GND

   • CN2/CN3: Field sensors / actuators (24 VDC)

   • CN4: Analog sensors (0–10 VDC or 4–20 mA)

   • CN5: RS-232 device (9600 bps, 8N1 default)

6. I/O Allocation (Default)

• Inputs (0–15):

  • 0–7: General-purpose

  • 8: Emergency stop (optional)

  • 9: Home switch

  • 10–15: General-purpose

• Outputs (0–15):

  • 0–7: General-purpose

  • 8: Servo enable

  • 9: Alarm reset

  • 10–15: General-purpose

7. Common Alarms & Troubleshooting

• Alarm 5101: Option board communication error

  • Cause: Loose bus cable, faulty board, or CPU mismatch

  • Action: Re-seat cable; verify model compatibility

• Alarm 5102: 24 VDC power fault

  • Cause: Short circuit, overload, or power supply failure

  • Action: Check wiring; reduce load; test power supply

• Inputs not responding:

  • Cause: Wrong SW1 setting, loose connector, or sensor fault

  • Action: Verify NPN/PNP setting; check connections

• Outputs not activating:

  • Cause: Overload, wiring fault, or output transistor damage

  • Action: Check load; test with multimeter

8. Maintenance & Replacement

• Inspection: Check connectors annually for tightness and corrosion.

• Cleaning: Use dry, soft cloth; avoid liquid cleaners.

• Replacement: Use only JANCD-Y0P01 (no substitutes).

• Warranty: New: 12 months; refurbished: 3–6 months.

9. Safety Precautions

• Read manual before installation/operation.

• Only qualified personnel may install, wire, or service.

• Disconnect all power before maintenance.

• Do not touch live circuits or hot components.

• Use ESD protection to prevent static damage.