PXIE-2575
May 27, 2026

PXIE-2575

The PXIe‑2575 (part number 780587‑75) is a high‑density, 196‑channel multiplexer module for the PXI Express platform, designed for DC and low‑frequency signal switching up to 20 MHz. It integrates 99 electromechanical DPDT relays, configurable as a 1‑wire 196×1 multiplexer or as 2‑wire 95×1 / 98×1 multiplexers. With latching relay technology, onboard relay counting, and hardware triggering, it delivers deterministic scanning and long‑term reliability for high‑channel‑count automated test systems, especially in semiconductor, aerospace, and industrial electronics validation.

Description

Model Nomenclature

  • PXIe: PXI Express high‑speed modular instrumentation bus

  • 25: NI switch/multiplexer product series

  • 75: 196‑channel (1‑wire) / 95/98‑channel (2‑wire) electromechanical latching multiplexer, 20 MHz, 100 V, 1 A

Technical Specifications

  • Form factor: 3U, 1‑slot PXIe (hybrid/peripheral slot compatible)

  • Topology: 1‑wire 196×1 multiplexer; 2‑wire 95×1 or 98×1 multiplexer (software‑selectable)

  • Relay type: Electromechanical latching (DPDT), gold‑plated contacts

  • Number of channels: 196 (1‑wire), 95/98 (2‑wire)

  • Bandwidth: DC to 20 MHz

  • Maximum switching voltage: 100 VDC / 100 VAC (channel‑to‑channel/ground, CAT I)

  • Maximum switching current: 1 A per channel

  • Maximum switching power: 60 W DC / 62.5 VA AC (DC to 60 Hz)

  • DC isolation resistance: >1 GΩ (channel‑to‑COM, 25 °C)

  • Operate time: Typical 1 ms, max 3.4 ms

  • Relay life: >10⁶ operations (rated conditions)

  • Scan rate: 140 cycles/s

  • Scan list depth: 32,000 steps (deterministic scanning)

  • Operating temperature: 0 °C to 55 °C; storage: −20 °C to 70 °C

  • Power consumption: 6 W @ 12 V, 2.5 W @ 3.3 V (PXIe)

  • Dimensions: 21.6 × 2.0 × 13.0 cm; weight: ~680 g

Interface and Communication Configuration

  • Front‑panel I/O: 1×LFH 200‑pin connector (for all channel/COM connections)

  • Bus: PXIe Gen1, plug‑and‑play (compatible with PXI hybrid slots)

  • Triggering: PXI trigger lines 0–7; input trigger min. pulse width 150 ns; output trigger pulse width 1–62 μs for multi‑module synchronization

  • Software support: NI‑MAX for configuration; LabVIEW, LabWindows/CVI, C++ APIs with NI‑SWITCH driver; NI Switch Executive for advanced routing

  • Compatibility: Windows OS, 3U PXI/PXIe chassis

Core Features

  • Ultra‑high‑density multiplexing: 196 channels in one slot maximizes test system channel count while minimizing footprint.

  • Software‑reconfigurable topology: Switch between 1‑wire (196‑ch) and 2‑wire (95/98‑ch) modes without hardware changes, adapting to diverse test needs.

  • Latching relay design: Maintains state without continuous power, reducing power consumption and heat generation.

  • Onboard relay counting: Tracks relay cycle count for predictive maintenance and ensures long‑term reliability.

  • Deterministic hardware scanning: 32,000‑step scan list enables precise, repeatable automated test sequences at 140 cycles/s.

  • High isolation & power handling: >1 GΩ isolation and 100 V / 1 A ratings support robust signal routing for medium‑power devices.

Application Scenarios

  • Semiconductor parametric test: High‑channel‑count switching for wafer probing, IC characterization, and discrete component testing.

  • Aerospace & defense electronics validation: Signal routing for avionics, radar, and military system functional testing.

  • Industrial PCB & assembly test: High‑density routing for functional and in‑circuit testing of complex PCBs and electronic assemblies.

  • Data acquisition systems: Multiplexing hundreds of sensor signals (voltage, current, resistance) to measurement instruments.

  • Fault insertion & system validation: Simulating signal faults in embedded systems and automotive electronics.

Usage and Maintenance Instructions

Installation and Configuration

Insert the module into a 3U PXIe hybrid/peripheral slot and secure the latch. Connect signal cables to the front‑panel LFH 200‑pin connector. Power on the chassis; the system auto‑detects the module. Use NI‑MAX to select topology (1‑wire/2‑wire), configure scan lists, and set trigger parameters. Develop test programs in LabVIEW/C++ using the NI‑SWITCH driver for automated scanning and routing.

Daily Maintenance

Operate in a clean, dry, ESD‑protected environment within rated temperature limits. Avoid over‑torquing the LFH connector to prevent contact damage. Inspect cables and connectors periodically for wear, contamination, or loose connections. Ensure adequate chassis cooling during extended operation. When unused, power off, disconnect cables, and store in a dry ESD‑protected area.

Safety Notice

Do not exceed 100 V / 1 A / 60 W ratings to avoid permanent relay/circuit damage. Use transient suppression components when switching inductive loads to prevent voltage spikes. Follow ESD procedures when handling the module. Disconnect all power before installation/removal/service. Do not connect to mains supply circuits (115/230 VAC). Dispose of the module per local electronic waste regulations at end‑of‑life.


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