GPU/2/GS
May 12, 2026

GPU/2/GS

GPU/2/GS is a high-performance microprocessor-based Generator Protection & Supervisory Unit, specially developed for diesel generator sets, marine power plants and industrial standby power systems. The unit integrates overvoltage, undervoltage, overfrequency, underfrequency, overcurrent, reverse power and other comprehensive protection functions, with automatic detection, fault locking, alarm indication and remote signal output. It adopts industrial wide-temperature design, strong anti-interference capability, compact structure, and is widely used for generator safety protection, operational monitoring and fault trip control.

Description

1. Product Overview

GPU/2/GS is a high-performance microprocessor-based Generator Protection & Supervisory Unit, specially developed for diesel generator sets, marine power plants and industrial standby power systems.
The unit integrates overvoltage, undervoltage, overfrequency, underfrequency, overcurrent, reverse power and other comprehensive protection functions, with automatic detection, fault locking, alarm indication and remote signal output. It adopts industrial wide-temperature design, strong anti-interference capability, compact structure, and is widely used for generator safety protection, operational monitoring and fault trip control.

2. Main Features

  • Integrated multi-protection functions for generator voltage, frequency, current and power

  • Precise numerical setting of protection parameters, adjustable threshold and delay time

  • LED indicator for working status and fault type, clear at a glance

  • Fault latch function, keep fault status until manual reset

  • Remote alarm relay output, convenient for upper system monitoring

  • Industrial grade design, suitable for marine and harsh industrial environment

  • Built-in power surge, reverse polarity and EMC anti-interference circuit

  • Simple DIN rail mounting, easy wiring and commissioning

  • Low power consumption, stable long-term operation, maintenance-free

3. Technical Specifications

3.1 Power Supply

Rated auxiliary supply: 24 VDC
Working voltage range: 18 VDC ~ 30 VDC
Power consumption: ≤ 8 VA

3.2 Measurement Input

Voltage input: 3-phase AC 100~440V
Frequency measurement range: 45 Hz ~ 65 Hz
Current input: CT secondary 5A standard
Measurement accuracy: Class 0.5

3.3 Protection Functions

  • Over voltage protection: Threshold and time delay adjustable

  • Under voltage protection: Threshold and time delay adjustable

  • Over frequency protection: Adjustable trip point and delay

  • Under frequency protection: Adjustable trip point and delay

  • Over current protection: Inverse time / definite time optional

  • Reverse power protection: Prevent reverse power feeding to grid

  • Unbalanced voltage and phase sequence detection

  • Mains decoupling and generator islanding protection

3.4 Relay Output

Alarm output: Relay contact, 250VAC 5A
Trip output: Isolated relay contact for breaker tripping
Contact type: NO / COM / NC

3.5 Communication (Optional)

Interface: RS485
Protocol: Modbus RTU
Support remote parameter reading, fault query and remote reset

3.6 Environmental Conditions

Operating temperature: -20℃ ~ +70℃
Storage temperature: -40℃ ~ +85℃
Relative humidity: 5% ~ 95% RH, non-condensing
Vibration: Compliant with industrial and marine standard
Protection class: IP20

3.7 Mechanical

Mounting: Standard 35mm DIN rail
Housing: Flame retardant engineering plastic

4. Application Scope

  • Diesel / gas generator set comprehensive protection and monitoring

  • Marine generator switchboard protection and interlock control

  • Industrial factory standby generator automatic decoupling protection

  • Power distribution system mains-generator switching protection

  • Off-grid power station islanding and reverse power protection

  • Renewable energy distributed power generation grid-connected protection

5. Installation and Wiring

5.1 Installation Requirements

  1. Install vertically on standard 35mm DIN rail inside control cabinet.

  2. Reserve more than 20mm ventilation space around the unit for heat dissipation.

  3. Keep away from frequency converters, large contactors and high-power interference equipment.

  4. Take anti-static measures before installation to avoid damage to internal circuit.

  5. Do not install in corrosive, dusty, dripping and condensing environment.

5.2 Wiring Rules

  1. All wiring must be carried out under complete power-off condition, operated by qualified electrical personnel.

  2. Voltage and current input wiring use 1.5~2.5mm² copper wire.

  3. Current transformer input wiring must not be open-circuited under any operation.

  4. Control power and signal lines shall be separated from high-power lines.

  5. Terminal torque shall be controlled at 0.8~1.0 Nm to prevent loose contact and overheating.

5.3 Terminal Definition

  • Power terminals: +24V, 0V, PE earth

  • Voltage input: L1, L2, L3, N

  • Current input: CT1, CT2, CT3

  • Relay output: Alarm, Trip, Common

  • Communication: RS485 A, B

5.4 Wiring Notes

  • PE terminal must be reliably connected to cabinet ground for EMC and safety.

  • CT circuit must be connected firmly; never open CT terminals when powered on.

  • Do not apply overvoltage beyond the rated range to voltage input terminals.

  • Relay trip output shall be matched with breaker coil rated capacity.

6. Operation and Parameter Setting

6.1 Indicator Description

Power LED: Steady on = power supply normal
Run LED: Flashing = normal operation
Fault LED: Light on = protection action and fault latch
Each protection indicator: Corresponding light on indicates over / under limit alarm or trip

6.2 Parameter Configuration

  1. After power on, enter parameter setting mode via onboard button or upper computer software.

  2. Set rated voltage, rated frequency and CT ratio according to generator nameplate.

  3. Configure each protection threshold and action delay time as required.

  4. Set protection action mode: alarm only or alarm + trip.

  5. Save parameters and exit setting mode; the unit enters normal monitoring state.

6.3 Normal Operation

The unit real-time samples 3-phase voltage, frequency and current signals continuously. When all parameters are within normal range, the Run indicator flashes normally. Once any parameter exceeds the preset threshold and lasts over delay time, the corresponding protection acts, locks the fault, lights the fault indicator, and activates alarm or trip relay output.

7. Safety Precautions

  • High voltage exists on voltage and CT input terminals; wiring and maintenance must be done in power-off state.

  • It is strictly forbidden to disassemble the unit without authorization, otherwise the warranty will be invalid and electric shock risk may occur.

  • Prohibit operating beyond specified voltage, temperature and vibration limits.

  • Never open CT secondary circuit during operation, otherwise high dangerous voltage will be induced.

  • After protection tripping, must eliminate fault manually and reset before re-close.

8. Maintenance

  • Inspect terminal tightness and wire aging every 6 months.

  • Clean surface dust with dry soft cloth regularly.

  • Verify protection threshold and trip function annually.

  • Check relay contact ablation and communication connection status periodically.

9. Troubleshooting

  • No power indicator: 24VDC abnormal, reverse connection or internal fuse blown.

  • No protection action when parameter abnormal: Wrong parameter setting or wiring error.

  • False alarm / false trip: Parameter threshold too sensitive or external interference.

  • Communication failure: Wrong address, baud rate mismatch or RS485 A/B reversed.

  • Fault cannot be reset: Fault not eliminated or latch circuit abnormal.

10. Warranty and Disclaimer

  • Model: GPU/2/GS Generator Protection & Supervisory Unit

  • Warranty period: 24 months from delivery date under normal installation and use.

  • Warranty excludes damage caused by wrong wiring, overvoltage, lightning, water ingress, unauthorized disassembly and over-limit operation.

  • The manufacturer reserves the right to modify specifications and manual content without prior notice.

  • The manufacturer shall not be liable for indirect losses caused by improper installation and use.


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