Product Specification Document: Bently Nevada 1900/65A-00-00-02-00-00

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: Bently Nevada, a Baker Hughes company

• Model Number: 1900/65A-00-00-02-00-00

• Product Series: 1900 Series (Cordant Platform)

• Product Type: Standalone Multi-Channel Machinery Monitor

• Model Code Definition: The suffix -00-00-02-00-00 denotes: standard configuration, no special options, 24 VDC power supply, standard relay output logic, and no custom communication or enclosure modifications.

• System Compatibility: 3300 XL proximity probes (8 mm/11 mm), 330400 accelerometers, 330500 velocity sensors, Type E/J/K/T thermocouples, Pt100/Pt1000 RTDs, Modbus RTU-enabled DCS/SCADA/PLC systems.

• Country of Origin: United States

• Key Components: Main monitor unit (167699-02), power supply module (172323-01), integrated LCD display and keypad.

Electrical Characteristics

• Power Supply: 18–36 VDC (nominal 24 VDC, factory-configured for 24 VDC operation per -02 code).

• Current Consumption: ~0.3 A @ 24 VDC

• Signal Processing: 24-bit ADC per channel, 25 kHz bandwidth for high-precision data acquisition.

• Input Channels:

  • 4 × configurable transducer inputs (proximity, velocity, acceleration, Keyphasor; 2/3-wire compatible).

  • 4 × temperature inputs (Type E/J/K/T thermocouples, 2/3-wire Pt100/Pt1000 RTDs).

• Outputs:

  • 6 × programmable relay outputs (NO/NC, 5 A @ 30 VDC; factory-configured for standard alert/danger logic).

  • 4 × isolated 4–20 mA analog recorder outputs (±0.1% accuracy, 500 Ω maximum load).

  • 1 × buffered transducer output (raw signal for external vibration analysis).

• Communication: Modbus RTU (RS-485, 9.6–115.2 kbps; up to 247 slave addresses).

Physical and Mechanical

• Enclosure: Rugged metal casing with conformal-coated PCB; EMI-shielded, dust-resistant design.

• Dimensions: 196.9 mm × 149.4 mm × 74.4 mm (7.75 in × 5.88 in × 2.93 in).

• Net Weight: ~0.77 kg (1.7 lbs).

• Mounting: 35 mm DIN-rail (standard), panel/divider mount compatible; optional NEMA 4X/IP66 fiberglass enclosure for harsh environments.

• Terminations: Removable green screw terminals (12–22 AWG) for I/O, power, and communication wiring.

• User Interface: Integrated LCD display, multi-color LED status indicators (Power, OK, Alert, Danger), and tactile pushbuttons for local configuration, data viewing, and alarm acknowledgment.

Environmental Limits

• Operating Temperature: −20°C to +70°C (−4°F to +158°F).

• Storage Temperature: −30°C to +90°C (−22°F to +194°F).

• Relative Humidity: 5%–95% RH, non-condensing.

• Vibration Resistance: 5 g (10 Hz–1 kHz); 10 g shock (11 ms half-sine).

• Ingress Protection: IP20 (standard); IP66 (with optional NEMA 4X enclosure).

Compliance and Certification

• Applicable Standards: API 670 (basic compliance), ISO 10816, IEC 61000-6-2 (immunity), IEC 61000-6-4 (emission).

• Certifications: CE (EMC), cULus (safety), ATEX (EN 60079-0/15, Zone 2), RoHS (environmental), ABS (marine approval).

• Hazardous Area Rating: Class I Zone 2/Div 2 (Groups A/B/C/D), T4 temperature class (suitable for non-incendive hazardous locations).

• Quality Control: Manufactured under ISO 9001 quality management system; 100% factory calibrated, tested, and validated before shipment.

• Lifecycle Status: Active production; supported for new installations, retrofits, and system expansions.

3. Function and Product Positioning

Core Functions

• Multi-Parameter Simultaneous Monitoring: Measures radial vibration (displacement/velocity/acceleration), axial thrust position, rotational speed/phase (via Keyphasor), and bearing/process temperature in real time.

• Configurable Signal Processing: Each transducer input supports 6 channel types (proximity, velocity, acceleration, Keyphasor, etc.) with adjustable scale factors, 4–8 pole filtering, and integration for custom measurement setups.

• Independent Alarm Logic: Per-channel Alert (first-level) and Danger (second-level) setpoints with configurable hysteresis; six programmable relays for alarm, shutdown, or status indication (factory-configured for standard logic).

• Diagnostics & Event Logging: Internal sensor/cable fault detection (OK check); 200-entry non-volatile event list with time stamps for troubleshooting, trend analysis, and compliance reporting.

• Data Integration: Modbus RTU communication enables real-time data sharing with plant control systems; 4–20 mA outputs connect to chart recorders or DCS analog inputs.

• Local Operation: Onboard LCD and pushbuttons allow full configuration, tuning, and data viewing without a PC; LED indicators provide at-a-glance status.

Operational Features

• Pre-Configured for 24 VDC: The -02 code ensures compatibility with standard industrial 24 VDC power supplies, eliminating the need for external adapters.

• Sensor Interchangeability: Compatible with all Bently Nevada 3300 series sensors; supports third-party sensors via custom configuration.

• Hot-Swap Capability: Modules can be replaced without system shutdown (when wired appropriately).

• Non-Volatile Memory: Configuration and event logs stored in EEPROM (no battery required for data retention).

• Low Power Consumption: Efficient design reduces energy use and heat generation in panel enclosures.

Product Positioning

• Pumps, fans, blowers, compressors, gearboxes, and cooling tower fans in power, oil and gas, petrochemical, and water treatment plants.

• Applications where full 3500-series rack systems are unnecessary but API 670-style protection is required.

• Retrofits of legacy 1900/55 monitors (direct drop-in replacement kit available).

• Marine and offshore installations (ABS certified).

• Standard 24 VDC industrial environments requiring rapid deployment with default settings.

4. Core Performance Parameters

Measurement Performance

• Transducer Inputs: 4 channels, configurable for 8 mm/11 mm proximity, velocity, acceleration, or Keyphasor.

• Temperature Inputs: 4 channels, Type E/J/K/T thermocouples (−200°C to +1300°C) and 2/3-wire Pt100/Pt1000 RTDs (−200°C to +850°C).

• Vibration Range: 0–10 kHz frequency response; 0–100 mm/s (peak) velocity, 0–10 g acceleration, 0–2.3 mm proximity gap.

• Accuracy: ±0.1% of full scale (transducer); ±0.5°C (temperature).

• Repeatability: ±0.05% of full scale.

• Filtering: 4–8 pole configurable high-pass/low-pass filters for signal conditioning.

Output Performance

• Relay Ratings: 5 A @ 30 VDC, NO/NC configurable; factory-programmed for Alert/Danger/OK status.

• Analog Outputs: 4–20 mA, isolated, ±0.1% accuracy, 500 Ω maximum load.

• Communication: Modbus RTU, RS-485, 9.6–115.2 kbps; supports up to 247 slave addresses.

Reliability Indicators

• MTBF: >150,000 hours (25°C, continuous operation).

• Standard Warranty: 1 year factory warranty; extended warranty services available.

• Maintenance Requirements: No scheduled maintenance; annual calibration verification and visual inspection recommended.

• Data Retention: Configuration and event logs stored in non-volatile memory (permanent storage, no battery required).

5. General Matching Accessories

Installation & Mounting

• 35 mm DIN-rail mounting kit (standard, included).

• Panel-mount adapter plate (optional).

• NEMA 4X/IP66 fiberglass enclosure (weatherproof, optional).

• Replacement LCD display module (spare part).

• Terminal block replacement kit (spare part).

System Compatibility

• 3300 XL 8 mm proximity probes (330101 series).

• 330400 accelerometers, 330500 velocity sensors.

• Type K thermocouples, Pt100 RTDs (common industrial sensors).

• Modbus RTU-enabled DCS/SCADA/PLC systems.

• 1900/55 retrofit kit (direct drop-in replacement).

Maintenance & Spares

• 1900 Configuration Tool software (free download for PC-based setup).

• Buffered output cable (for external vibration analysis).

• Calibration verification kit (annual maintenance).

• Factory test and calibration report (included with unit).

Documentation

• 1900/65A Datasheet and Installation Manual (model-specific for 1900/65A-00-00-02-00-00).

• 1900 Series Application Guide.

• Modbus Communication Protocol Manual.

• API 670 Compliance Guide for Auxiliary Machinery.

6. Applicable Equipment and Industry Fields

Primary Application Fields

• Power Generation: Pumps, fans, blowers, and auxiliary compressors in thermal, combined-cycle, and nuclear power plants.

• Oil and Gas: Offshore platform pumps, refinery blowers, gas plant compressors, and pipeline pump stations.

• Petrochemical: Process pumps, gearboxes, cooling tower fans, and agitators in chemical production lines.

Secondary Application Fields

• Water/Wastewater: Large supply pumps, aeration blowers, sludge digester agitators, and wastewater treatment fans.

• Pulp and Paper: Paper machine drive motors, large fans, stock pumps, and dryer section rollers.

• Marine/Offshore: Vessel propulsion machinery, cargo pumps, HVAC blowers, and offshore platform auxiliary equipment (ABS certified).

Compatibility Notes

• Power Supply Restriction: Factory-configured for 24 VDC; do not connect to 110/220 VAC without an approved adapter.

• Sensor Compatibility: Requires 3300 XL series proximity probes; not compatible with older non-XL 3300 series sensors.

• Hazardous Area Installation: For Class I Div 1 installations, use approved safety barriers between sensors and monitor.

• Modbus Addressing: Each 1900/65A-00-00-02-00-00 requires a unique Modbus slave address on the RS-485 network.

• Configuration Backup: Store a copy of the device configuration in non-volatile memory or external storage for quick recovery.