Foxboro FBM242 Product Description

The Foxboro FBM242 (part numbers P0916TA, P0916JZ, RH916TA) is a high‑density, externally sourced 16‑channel discrete output module for the Foxboro I/A Series™ and EcoStruxure Foxboro DCS (Schneider Electric). Belonging to the Compact 200 Series, it serves as a dedicated output interface that converts control system logic into on‑off commands for field devices. Designed for external excitation and full channel‑to‑channel galvanic isolation, it delivers robust, multi‑voltage control in space‑constrained panels and harsh industrial environments. The FBM242 drives solenoid valves, motor starters, contactors, indicator lamps, and alarm beacons, supporting both DC and AC field voltages without external signal conditioning. With hot‑swap capability, redundant communication, and comprehensive diagnostics, it ensures reliable discrete control for process, power, and manufacturing applications.

The FBM242 provides 16 fully galvanically isolated discrete output channels, each electrically separated from other channels and ground, withstandalone isolation rated at 600 V AC for one minute. This eliminates ground loops, suppresses electrical noise, and prevents cross‑channel interference—critical for systems using external power sources. When deployed in external excitation setups, channels also feature group isolation for added safety.

Outputs accept a wide range of externally supplied voltages: 15–60 VDC, 120 VAC / 125 VDC, and 240 VAC, making them compatible with global field standards. Each channel is rated for 2 A continuous current (2.25 A maximum) at 60 VDC, with an inrush capacity of 8 A for 20 ms at 30°C (6.4 A at 70°C), suitable for inductive loads such as relays and solenoids. On‑state voltage drop is limited to 0.2 V maximum at full load, and off‑state leakage current is 0.1 mA maximum, ensuring clean switching and minimal power loss.

A core feature is external‑only sourcing—the module does not provide field power, relying instead on external 24 VDC, 120 VAC, or 240 VAC supplies. This simplifies system design for large installations with centralized power distribution. Outputs are solid‑state switch type (normally open), with configurable fail‑safe modes: users can preset outputs to hold the last state or de‑energize on communication loss or fault.

The FBM242 supports hot‑swap installation and replacement, allowing online maintenance without process shutdown. Communication with Foxboro FCP/ZCP controllers uses a redundant 2 Mbps HDLC fieldbus, providing error‑checked, continuous data transfer with automatic path failover. Onboard LED indicators show power, communication status, and individual channel state (active/fault), enabling quick on‑site troubleshooting. Advanced diagnostics monitor channel health, communication integrity, and power supply status, reporting faults to the DCS in real time.

Constructed with a rugged ABS housing and conformal‑coated PCB, the FBM242 is certified for ISA S71.04 Class G3 harsh environments (dust, moisture, vibration). It operates reliably in extended temperature ranges and supports 24 VDC redundant power input with automatic failover for maximum uptime.

Manufacturer: Foxboro (Schneider Electric)Compatible Systems: Foxboro I/A Series DCS (v7.0+), EcoStruxure Foxboro (Foxboro Evo™) DCSModel/Part Number: FBM242 (P0916TA, P0916JZ, RH916TA)Module Type: 16‑channel externally sourced discrete output module (16DO)Output Channels: 16 fully galvanically isolated channels; channel‑to‑channel and channel‑to‑ground isolationExternal Voltage Ranges: 15–60 VDC, 120 VAC / 125 VDC, 240 VACContinuous Current Rating: 2 A per channel (2.25 A maximum) at 60 VDCInrush Current: 8 A for 20 ms at 30°C; 6.4 A for 20 ms at 70°COn‑State Voltage Drop: ≤0.2 V at 2.25 AOff‑State Leakage Current: ≤0.1 mAIsolation Withstand: 600 V AC for 1 minute (channel‑to‑channel/ground)Communication: Redundant 2 Mbps HDLC fieldbus (to FCP/ZCP)Power Supply: 24 VDC (+5%/–10% tolerance), redundant input supported; no internal field powerPower Consumption: Max 4 W; typical 3 WOperating Temperature: –20 °C to +70 °CStorage Temperature: –40 °C to +85 °CRelative Humidity: 5%–95% non‑condensingVibration: 0.05 g rms, 5–500 HzShock: 5 g, 20 ms half‑sineAltitude: –300 m to +3,000 mEnclosure: Rugged ABS housing, conformal‑coated PCB; IP20 ratingDimensions (W × H × D): Approximately 45 mm × 114 mm × 104 mmWeight: Approximately 0.284 kgCertifications: CE, UL, CSA, ATEX Zone 2, IECEx, ISA S71.04 Class G3; EMC Class A (IEC 61000-6-2)Reliability: MTBF > 100,000 hours; hot‑swap capable; redundant communication and power support; full channel isolation for external excitation.

The FBM242 is ideal for high‑density discrete control applications requiring external excitation and full channel isolation in space‑limited panels. In chemical and petrochemical plants, it drives solenoid valves, valve actuators, and burner ignition relays powered by 120/240 VAC external sources, supporting batch and continuous process control with minimal electrical interference.

In oil and gas facilities—including refineries, offshore platforms, and gas processing plants—it controls safety shutdown valves, wellhead actuators, and flare ignition systems operating at 240 VAC, ensuring reliable operation in hazardous areas with high noise immunity.

In power generation, the FBM242 manages breaker trip coils, turbine latching relays, and boiler purge valves using 125 VDC external power, supporting safe startup, shutdown, and emergency trip functions with fast fault detection.

In water and wastewater treatment, it controls dosing pumps, aeration blowers, and motorized valves with 15–60 VDC external excitation, enabling precise process control and regulatory compliance.

In pharmaceutical, food and beverage, and general manufacturing, its compact size, full channel isolation, and multi‑voltage compatibility make it perfect for panel‑side I/O consolidation, machine interlocking, and alarm beacon control in both hygienic and harsh environments.

The FBM242 mounts on standard DIN rails or horizontally on a Compact 200 Series backplane inside Foxboro I/A Series or EcoStruxure Foxboro cabinets, connecting to a dedicated baseplate for backplane power and redundant HDLC fieldbus communication. Field wiring terminates at a mating termination assembly (TA) equipped with screw terminals, per‑channel fuses, and knife disconnect/test sockets for maintenance. TAs support local/remote wiring and accommodate 15–60 VDC, 120 VAC/125 VDC, or 240 VAC external power, with options for relay outputs, solid‑state switching, and power distribution fusing.

Configuration is performed via Foxboro DCS software: set output fail‑safe states (hold or off), map channels to DCS tags, enable redundant communication/power, and configure fault reporting parameters. The module is plug‑and‑play compatible with existing Foxboro systems and supports hot‑swap replacement to minimize downtime.

For high availability, two FBM242 modules can be configured as a redundant pair with automatic fault detection and switchover, ensuring seamless control continuation if one module fails.

Routine maintenance includes visual inspection for physical damage, loose connections, or dust buildup, and verification of front‑panel LEDs for normal power, communication, and channel status. Periodic testing of output switching performance, load capacity, and redundant failover is recommended, especially in high‑vibration or corrosive environments.

The conformal coating protects against moisture and dust, reducing cleaning frequency. Faulty modules can be repaired by authorized Schneider Electric service providers, with standard and expedited repair options available.

The FBM242 comes with a 12‑month standard warranty against manufacturing defects, with extended warranty options available for long‑term operational reliability。