3. Product Specification Manual

3.1 Basic Product Information

• Brand: Foxboro (Schneider Electric EcoStruxure Process Automation)

• Model: P0916VD

• Product Type: Hypalon Double-Shielded FBM Termination Cable

• Applicable System: I/A Series Distributed Control System

• Standard Fixed Length: 5m (16.4ft)

• Conductor: 0.5mm² fine-stranded tinned oxygen-free copper wire

• Inner Insulation: H/XLPE high-temperature cross-linked polyethylene

• Outer Sheath: Hypalon anti-corrosion flame-retardant jacket

• Connector: Dual-end factory pre-assembled gold-plated 37-pin D-Sub plug

• Origin: United States

• Net Weight: 0.29kg

• Cable Outer Diameter: 9.0mm

• Protection Grade: IP20 (for internal wiring of sealed industrial control cabinet)

3.2 Core Electrical Performance Parameters

1. Rated Operating Voltage: 300V AC/DC

2. Single Core Continuous Rated Current: 5A

3. Shield Structure: Independent pair foil shielding + overall copper braided shielding, shielding coverage ≥96%

4. Supported Signal Types: 4–20mA analog loop, HART digital communication, RTD/thermocouple weak signal, 24VDC switch input/output

5. EMC Compliance: IEC 61000-6-2 industrial anti-interference standard, suppress ground loop noise and inverter high-frequency radiation interference

6. Single Conductor Loop Resistance: ≤0.075Ω/m, ultra-low attenuation for high-precision process measurement

7. Plug Service Life: ≥10,000 times plugging/unplugging without contact failure

8. Insulation Resistance: ≥1000MΩ at 500VDC high voltage withstand test

3.3 Environmental Operating Specifications

• Long-term Continuous Working Temperature: -40℃ ~ +90℃

• Short-term Peak Heat Resistance: 115℃ instantaneous tolerance

• Storage & Transportation Temperature: -45℃ ~ +95℃

• Working Humidity: 5%–95% RH, non-condensing

• Environmental Grade: ISA S71.04 Class G3, resistant to oil mist, light corrosive gas, dust and mechanical vibration

• Certifications: CE, RoHS, UL high-temperature cable certification

3.4 Core Functional Features

1. 5m Ultra-Long Layout Design: Solve wiring demands between widely separated rack slots, split terminal bases and remote DIN rail termination assemblies in large integrated control cabinets

2. Hypalon Anti-Corrosion Outer Jacket: Superior resistance to chemical vapors, mineral oil mist and high ambient heat compared to PVC and LSZH cables, ideal for chemical, power and nuclear auxiliary control cabinets

3. Factory Pre-terminated Dual Gold-plated Connectors: Eliminate manual wiring errors, greatly shorten DCS cabinet assembly and on-site maintenance cycle

4. Double-layer Full Shielding Architecture: Effectively isolate electromagnetic interference from high-power motors, frequency converters and high-voltage power cables, avoid analog signal drift and HART communication disconnection

5. Full Series Universal Compatibility: Perfectly matched with P0916UJ backplane, P0916UY signal isolation terminal base, all FBM200 analog/digital I/O modules; interchangeable with P0916VA, P0916VB, P0916VC shorter cables

6. Flexible Anti-fatigue Cable Body: Multi-strand soft copper core, withstand repeated bending during module replacement and cabinet wiring without internal wire breakage

3.5 Installation & Operation Precautions

1. P0916VD cable is only allowed to be laid inside fully sealed industrial control cabinets; outdoor exposure, direct heat source baking and liquid soaking are strictly prohibited

2. Separate signal cables and high-voltage power cables by ≥15cm during wiring; vertical 90° crossing must be adopted for unavoidable cross layout to reduce interference coupling

3. Cable shielding layer must implement single-point grounding on cabinet ground copper bar; double-end grounding will generate ground loop and cause measurement deviation of process signals

4. Minimum bending radius of the cable shall not be less than 6 times the outer diameter; avoid sharp bending, hard pulling and twisting during plugging and wiring

5. Do not arbitrarily cut, peel or damage cable insulation and shielding layer; unauthorized disassembly will void factory performance warranty

6. Check connector tightness every 3–6 months in high-vibration metallurgy and mining workshops; re-plug connectors if loose contact occurs

7. Classify and bind signal cables and power cables separately with soft cable ties; excessive compression that damages internal shielding is forbidden

4. Application Fields

1. Nuclear Auxiliary & Thermal Power Plant: Nuclear island auxiliary I&C cabinets, boiler and turbine auxiliary control cabinet long-span interconnection between FBM modules and remote signal terminals, adapt to high-temperature and oil mist cabinet environments

2. Oil & Petrochemical Industry: Large refinery, chemical synthesis workshop split control cabinet analog signal and HART instrument wiring, anti-light corrosive gas erosion

3. Metallurgy & Mineral Processing: Smelting furnace, rolling mill high-temperature and high-vibration control cabinet long-distance module signal connection

4. Fine Chemical & Pharmaceutical Manufacturing: Multi-unit reaction workshop, large aseptic pharmaceutical DCS cabinet cross-rack wiring layout

5. Large-scale Water Treatment & Desalination: Super-large urban sewage plants, industrial circulating water multi-section cabinet remote I/O signal transmission

6. Pulp & Paper Industry: Super-long multi-production-line papermaking distributed control cabinet cross-slot wiring

7. Energy Storage & Large Substation Automation: Closed power distribution control room high-temperature split cabinet internal instrument signal interconnection

Information Verification Note

1. Confirmed content: Product positioning as 5m Hypalon double shielded FBM termination cable, official length parameter 5m from nuclear I&C parts database, Hypalon anti-corrosion sheath material, 37-pin D-Sub dual-end connectors, 300V rated voltage, IP20 cabinet internal use, G3 environmental grade, full compatibility with P0916 series rack modules and FBM200 I/O, unified length coding rule of Foxboro I/A cable series (source: Framatome nuclear parts catalog P0916VD record, Foxboro official I/A cable specification PSS 31H)

2. Content to be further verified: Maximum single cable supportable HART channel quantity, complete cable bending fatigue test data, factory customized length modification calibration procedures (only general cable technical parameters provided in original official manual, exclusive full test report of single P0916VD model not retrieved)