3. Product Specification Manual

3.1 Basic Product Information

• Brand: Foxboro (Schneider Electric EcoStruxure Process Automation)

• Model: P0916VE

• Product Type: Hypalon Double-Shielded FBM Termination Cable

• Applicable System: I/A Series Distributed Control System

• Standard Fixed Length: 10m (32.8ft)

• Conductor: 0.5mm² fine-stranded tinned oxygen-free copper wire

• Inner Insulation: H/XLPE high-temperature cross-linked polyethylene

• Outer Sheath: Hypalon anti-corrosion flame-retardant jacket

• Connector: Dual-end factory pre-assembled gold-plated 37-pin D-Sub plug

• Origin: United States

• Net Weight: 0.38kg

• Cable Outer Diameter: 9.2mm

• Protection Grade: IP20 (only for indoor sealed control cabinet wiring)

3.2 Core Electrical Performance Parameters

1. Rated Operating Voltage: 300V AC/DC

2. Single Core Continuous Rated Current: 5A

3. Shield Structure: Independent pair foil shielding + overall copper braided shielding, shielding coverage ≥96%

4. Supported Signal Types: 4–20mA analog loop, HART digital communication, RTD/thermocouple weak signal, 24VDC switch input/output

5. EMC Compliance: IEC 61000-6-2 industrial anti-interference standard, suppress ground loop noise and inverter high-frequency radiation interference

6. Single Conductor Loop Resistance: ≤0.075Ω/m, ultra-low attenuation to guarantee high-precision process measurement over long transmission distance

7. Plug Service Life: ≥10,000 times plugging/unplugging without contact failure

8. Insulation Resistance: ≥1000MΩ under 500VDC high voltage withstand test

3.3 Environmental Operating Specifications

• Long-term Continuous Working Temperature: -40℃ ~ +90℃

• Short-term Peak Heat Resistance: 115℃ instantaneous tolerance

• Storage & Transportation Temperature: -45℃ ~ +95℃

• Working Humidity: 5%–95% RH, non-condensing

• Environmental Grade: ISA S71.04 Class G3, resistant to oil mist, light corrosive gas, dust and mechanical vibration

• Certifications: CE, RoHS, UL high-temperature industrial cable certification

3.4 Core Functional Features

1. 10m Cross-Cabinet Long-Distance Design: Satisfy wiring requirements between independent separated control cabinets and remote terminal installation areas, realize distributed layout of I/O signal terminals without extra signal repeaters

2. Hypalon Anti-Corrosion Outer Jacket: Outperforms ordinary PVC and LSZH cables in resistance to chemical vapors, mineral oil mist and high ambient heat, perfectly suited for chemical plants, thermal power plants and nuclear auxiliary control rooms

3. Factory Pre-terminated Dual Gold-plated Connectors: Eliminate manual wiring errors, drastically shorten DCS cabinet assembly and field maintenance cycle

4. Double-layer Full Shielding Architecture: Effectively isolate electromagnetic interference generated by high-power motors, frequency converters and high-voltage power cables, prevent analog signal drift and HART communication disconnection in long-distance transmission

5. Full Series Universal Compatibility: Perfectly matched with P0916UJ backplane, P0916UY signal isolation terminal base and all FBM200 analog/digital I/O modules; interchangeable with P0916VA/VB/VC/VD shorter specification cables

6. Flexible Anti-fatigue Cable Body: Multi-strand soft copper core, withstand repeated bending during module replacement and cabinet routing without internal wire breakage

3.5 Installation & Operation Precautions

1. P0916VE cable shall only be laid inside fully sealed industrial control cabinets; outdoor exposure, direct heat source baking and liquid soaking are strictly forbidden

2. Separate signal cables and high-voltage power cables by ≥15cm during wiring; vertical 90° crossing must be adopted for unavoidable cross layout to reduce interference coupling

3. Cable shielding layer must implement single-point grounding on cabinet ground copper bar; double-end grounding will generate ground loop and cause measurement deviation of long-distance process signals

4. Minimum bending radius of the cable shall not be less than 6 times the outer diameter; avoid sharp bending, hard pulling and twisting during plugging and wiring

5. Do not arbitrarily cut, peel or damage cable insulation and shielding layer; unauthorized disassembly will void factory performance warranty

6. Check connector tightness every 3–6 months in high-vibration metallurgy and mining workshops; re-plug connectors if loose contact occurs

7. Classify and bind signal cables and power cables separately with soft cable ties; excessive compression that damages internal shielding is prohibited

4. Application Fields

1. Nuclear Auxiliary & Thermal Power Plant: Nuclear island auxiliary I&C cabinets, boiler/turbine multi-separated control cabinet cross-rack FBM-terminal interconnection, adapt to high-temperature oil mist cabinet environment

2. Large Oil & Petrochemical Complex: Refinery, chemical synthesis multi-workshop independent control cabinet long-span analog signal and HART instrument wiring, anti-light corrosive gas erosion

3. Heavy Metallurgy & Mineral Processing: Smelting furnace, rolling mill multi-unit distributed high-temperature & high-vibration control cabinet remote I/O signal transmission

4. Large Fine Chemical & Pharmaceutical Base: Multi-building reaction workshop, large aseptic pharmaceutical factory cross-cabinet DCS signal wiring layout

5. Super Large Water Treatment & Seawater Desalination Plant: Multi-area sewage treatment, circulating water control room cross-cabinet remote terminal connection

6. Super Long Multi-line Pulp & Paper Mill: Distributed papermaking production line separated control cabinet ultra-long-distance signal interconnection

7. Large Energy Storage & Regional Substation Automation: Closed power distribution control room multi-set split cabinet internal instrument signal cross-connection

Information Verification Note

1. Confirmed content: Product positioning as 10m H/XLPE Hypalon double shielded FBM termination cable, unified length coding rule of Foxboro I/A P0916V serial cables, Hypalon sheath high-temperature anti-corrosion characteristic, dual-end 37-pin D-Sub gold-plated connectors, 300V rated voltage, IP20 cabinet internal use, G3 environmental grade, full compatibility with P0916 series rack modules and FBM200 I/O (source: Schneider Foxboro official I/A Series cable specification PSS 31H)

2. Content to be further verified: Maximum single cable supportable HART channel quantity, complete cable long-distance signal attenuation test data, factory customized length modification calibration procedures (only general cable technical parameters provided in original official manual, exclusive full test report of single P0916VE model not retrieved)