Foxboro P0916GE Termination Cable Operation & Specification Manual

1. Basic Product Information

• Brand: Foxboro (Schneider Electric, formerly Invensys)

• Model No.: P0916GE (Official Replacement Part: RH916GE)

• Category: Type 5 LSZH Baseplate-to-TA Termination Cable

• Standard Length: 0.5 Meters (1.64 ft)

• Outer Sheath: LSZH Low Smoke Zero Halogen Flame Retardant

• Conductor Spec: 18 twisted pairs, 26 AWG signal wire

• Matching Equipment: Full FBM2xx series I/O modules, P0916EV/CP40B/CP60/CP30 control processors, RH916 series DIN rail terminal assemblies

• Origin: United States

• Net Weight: 0.08kg

• Outer Cable Diameter: 6.2mm

• Production Status: Discontinued, RH916GE factory substitute with identical electrical & mechanical dimensions

2. Electrical & Structural Core Parameters

1. Shielding Structure: Independent aluminum foil shielding for each twisted pair + full coverage copper braided double shielding

2. Connector: Dual-end 37-pin male D-Sub lockable plug, bilateral anti-loose screw fastening

3. Circuit Standard: Type 5 Class 2 limited energy circuit (≤60VDC, ≤30VAC, ≤100VA)

4. Insulation Withstand Voltage: 500V AC insulation withstand test

5. Transmission Performance: Max 1Mbps differential signal bandwidth, 100Ω characteristic impedance matching

6. Insulation Resistance: ≥1000 MΩ·km

7. Mechanical Bending Life: ≥10,000 times cyclic bending without internal wire breakage

8. Rated Single-Core Signal Current: Max 250mA

9. EMC Standard: EN61326-1 Class A industrial anti-interference certification

10. Fire Performance: Low smoke density, zero halogen release, no toxic acid gas combustion

3. Environmental Adaptability Parameters

• Operating Temperature: -20℃ ~ +70℃

• Storage Temperature: -40℃ ~ +85℃

• Relative Humidity: 5%–95% non-condensing

• Industrial Contamination Grade: ISA S71.04 G3 dust-proof & anti-corrosion

• Flame Retardancy: LSZH self-extinguishing, low smoke, halogen-free

• Certifications: CE, RoHS, UL, IEC 60332-1 fire safety certification

• Vibration Resistance: Passed continuous vibration test of 0.75 m/s² (5–500 Hz)

4. Installation & Operation Guidelines

1. Standard Wiring Operation Steps

   Step1: Fully cut off power supply of all DCS rack modules before plugging/unplugging the cable to avoid signal short circuit and permanent burnout of I/O boards

   Step2: Align the 37-pin D-Sub pin interface with FBM baseplate / terminal assembly port, fully insert and tighten both side locking screws to prevent loose contact during long-term vibration

   Step3: Separate P0916GE signal cable from high-current power cables, maintain ≥15cm isolation distance inside control cabinets to reduce crosstalk interference

   Step4: Fix cable body with soft plastic cable ties, avoid excessive tension pulling connectors; reserve small slack for cabinet door switching

   Step5: Complete all wiring work, restore power supply and run system self-test to verify communication stability and analog signal accuracy

2. Full Compatibility List

   FBM Modules: FBM201, FBM202, FBM207/B/C, FBM211, FBM212, FBM217, FBM219, FBM241/B/C/D, FBM242

   Matching Terminal Assemblies: RH916UY, RH916AQ, RH916AR, RH916AE and all RH916 series DIN rail TAs

   Control Processors: P0916EV, CP40B, CP60, CP30

3. Daily Maintenance Specifications

   • Strictly prohibit hot plugging under live circuit status

   • Inspect connector pin oxidation, sheath abrasion and wire aging every 6 months

   • Do not arbitrarily cut, splice or replace with non-original third-party connectors

4. Safety Warning

   Unauthorized cutting, splicing or non-original connector replacement will cause severe signal attenuation, communication disconnection and permanent damage to I/O modules, and void the official product warranty. LSZH sheath shall not be replaced with ordinary PVC cables in fire-regulated areas.

5. Packaging & Warranty Terms

• Packaging: Independent anti-static sealed plastic bag + shockproof export carton

• Standard Warranty: 12 months counted from delivery date

• Note: P0916GE is obsolete; RH916GE is fully interchangeable with identical performance

4. Application Fields

1. Thermal Power & Nuclear Power Industry

   Short internal cabinet wiring for boiler auxiliary control cabinets, nuclear auxiliary safety control rooms; fire safety LSZH wiring mandatory for power station central control systems.

2. Pharmaceutical & Biotech Manufacturing

   Aseptic clean workshop DCS cabinet internal short connection; zero-toxic gas requirement for drug production fire protection standards.

3. Underground Municipal & Tunnel Water Treatment

   Centralized control cabinet internal wiring for underground sewage pump stations, tunnel water supply control rooms, low-smoke halogen-free fire safety compliance.

4. Offshore Oil & Gas Platforms

   Indoor control cabinet short wiring on offshore platforms, fire-resistant low-toxicity cable mandatory for offshore safety codes.

5. High-Rise Chemical Fine Factories

   Internal cabinet wiring of closed reaction workshops, meeting building fire protection LSZH specifications.

6. Data Center & Energy Storage Power Stations

   Short-distance signal wiring inside energy storage control cabinets, low smoke fire safety for enclosed electrical rooms.

7. General Fire-Critical Intelligent Manufacturing

   Short internal cabinet wiring for automated production lines with strict fire protection inspection standards.

Information Certainty Statement

1. Confirmed Content: P0916GE is Foxboro official 0.5m Type5 LSZH low-smoke zero-halogen termination cable for I/A Series DCS, double shielded 26AWG 18-pair twisted wire, dual 37-pin D-Sub lock connectors, Class2 limited energy circuit, G3 industrial anti-corrosion grade, fire-safe LSZH sheath, fully compatible with all FBM2xx modules and P0916EV main control card, discontinued with RH916GE as replacement; all specifications follow Foxboro unified Type5 LSZH cable series standard.

2. Content To Be Verified On Site: Custom explosion-proof reinforced sheath parameters, cabinet reserved wiring space layout, customized special length ordering rules, project fire certification matching requirements, need cross-check with construction drawings and official customized parts catalog.