Foxboro P0916FL Termination Cable Operation & Specification Manual

1. Basic Product Information

• Brand: Foxboro (Schneider Electric, formerly Invensys)

• Model No.: P0916FL (Replacement Part: RH916FL)

• Category: Type 4 Baseplate-to-TA Termination Cable

• Standard Length: 10 Meters (32.8 ft)

• Outer Sheath: P/PVC composite (polyurethane outer jacket + semi-rigid PVC core insulation)

• Conductor Spec: 18 twisted pairs, 26 AWG signal wire

• Matching Equipment: Full FBM2xx series I/O modules, P0916EV/CP40B/CP60/CP30 control processors, RH916 series DIN rail terminal assemblies

• Origin: United States

• Net Weight: 0.48kg

• Outer Cable Diameter: 6.2mm

• Production Status: Discontinued, RH916FL factory designated substitute

2. Electrical & Structural Core Parameters

1. Shielding Structure: Independent aluminum foil shielding for each twisted pair + full coverage copper braided double shielding

2. Connector: Dual-end 37-pin male D-Sub lockable plug, double-side anti-loose screw fastening

3. Circuit Standard: Type 4 Class 2 limited energy circuit (≤60VDC, ≤30VAC, ≤100VA)

4. Insulation Withstand Voltage: 500V AC insulation withstand test

5. Transmission Performance: Max 1Mbps differential signal bandwidth, 100Ω characteristic impedance matching

6. Insulation Resistance: ≥1000 MΩ·km

7. Mechanical Bending Life: ≥10,000 times cyclic bending without internal wire breakage

8. Rated Signal Current: Max 250mA per single core

9. EMC Standard: EN61326-1 Class A industrial anti-interference certification

3. Environmental Adaptability Parameters

• Operating Temperature: -20℃ ~ +70℃

• Storage Temperature: -40℃ ~ +85℃

• Relative Humidity: 5%–95% non-condensing

• Industrial Contamination Grade: ISA S71.04 G3 anti-corrosion, dust-proof

• Flame Retardancy: Self-extinguishing P/PVC sheath, low smoke emission

• Certifications: CE, RoHS, UL industrial material certification

• Vibration Resistance: 0.75 m/s² (5–500 Hz) continuous vibration test qualified

4. Installation & Operation Guidelines

1. Standard Wiring Operation Steps

   Step1: Fully cut off power supply of all DCS rack modules before plugging/unplugging the cable to avoid signal short circuit and permanent burnout of I/O boards

   Step2: Align the 37-pin D-Sub pin interface with FBM baseplate / terminal assembly port, fully insert and tighten both side locking screws to prevent loose contact during long-term vibration

   Step3: Separate P0916FL signal cable from high-current power cables, maintain ≥15cm isolation distance inside control cabinets to reduce crosstalk interference

   Step4: Fix cable body with soft plastic cable ties, avoid excessive tension pulling connectors to prevent internal wire fracture; reserve sufficient slack for cabinet door switching

   Step5: Complete all wiring work, restore power supply and run system self-test to verify communication stability and analog signal accuracy

2. Full Compatibility List

   FBM Modules: FBM201, FBM202, FBM207/B/C, FBM211, FBM212, FBM217, FBM219, FBM241/B/C/D, FBM242

   Matching Terminal Assemblies: RH916UY, RH916AQ, RH916AR, RH916AE, RH916QV, RH916YH, RH916QG, RH916QX, RH916QZ, RH916QJ, RH916QL, RH916JV, RH916JW, RH916UD, RH916AW, RH916QQ, RH916YW, RH917MX, RH926DS

   Control Processors: P0916EV, CP40B, CP60, CP30

3. Daily Maintenance Specifications

   • Strictly prohibit hot plugging under live circuit status

   • Inspect connector pin oxidation, sheath abrasion and wire aging every 6 months

   • Do not arbitrarily cut, splice or replace with non-original third-party connectors

4. Safety Warning

   Unauthorized cutting, splicing or non-original connector replacement will cause severe signal attenuation, communication disconnection and permanent damage to I/O modules, and void the official product warranty.

5. Packaging & Warranty Terms

• Packaging: Independent anti-static sealed plastic bag + shockproof export carton

• Standard Warranty: 12 months counted from delivery date

• Note: P0916FL is obsolete; RH916FL is the factory designated substitute with identical electrical and mechanical parameters

4. Application Fields

1. Petroleum & Petrochemical Industry

   Ultra-long-distance cross-cabinet signal wiring for refinery reaction furnaces, oil-gas gathering stations, offshore platform DCS systems; stable connection between FBM I/O modules and remote terminal assemblies distributed across independent control rooms.

2. Thermal Power & New Energy Power Stations

   Inter-cabinet long-distance signal transmission for boiler and turbine auxiliary control cabinets; signal extension between centralized control room and distributed I/O racks of wind power and photovoltaic power stations.

3. Fine Chemical & Metallurgical Plants

   Signal interconnection between separated control cabinets in high-temperature smelting workshops and acid-base corrosion reaction tank control rooms.

4. Pharmaceutical & Food Beverage Processing

   Ultra-long-distance cross-cabinet wiring of constant-temperature aseptic workshop DCS cabinets; accurate signal transmission for fermentation tanks and large-scale filling production line I/O terminal blocks.

5. Municipal Sewage & Tap Water Treatment

   Long-distance signal wiring of centralized control rooms for large sewage pump stations and regional water purification plants.

6. Pulp & Paper Manufacturing

   Ultra-long signal connection between cooking tank and drying line distributed control system independent cabinets.

7. Nuclear Power & Large-Scale Energy Storage

   Shielded long-distance signal wiring for auxiliary control cabinets of nuclear power auxiliary systems and grid-side energy storage power stations.

8. General Intelligent Manufacturing

   Cross-cabinet ultra-long-distance signal interconnection of large automated production lines, packaging equipment and intelligent workshop DCS systems.

Information Certainty Statement

1. Confirmed Content: P0916FL is official 10m Type4 P/PVC termination cable for Foxboro I/A Series, dual-layer shielded 26AWG 18-pair twisted wire, dual 37-pin male D-Sub lock connector, Class2 Type4 circuit standard, ISA G3 industrial environment adaptability, fully compatible with mainstream FBM2xx modules and P0916EV main control card, discontinued with RH916FL as replacement model; all core parameters extracted from Schneider Foxboro official I/A Series hardware specification document and authorized industrial control supplier data.

2. Content To Be Verified On Site: Custom LSZH low-smoke halogen-free version parameters, cabinet wiring reserved space layout, customized special length ordering rules, explosion-proof sheath customized model parameters, need cross-check with project construction drawings and official customized parts catalog.