RELIANCE 64418-WA field-loss protection relay
June 03, 2026

RELIANCE 64418-WA field-loss protection relay

64418-WA belongs to Reliance NBR heavy-duty electromagnetic relay series, dedicated field-loss protection relay originally matched for Reliance classic SCR DC drive cabinet and AutoMax control system. Original mass production has been discontinued, available supply includes new surplus original stock and full-performance tested refurbished spare units for field replacement maintenance. It keeps unified outer mounting dimension with 64418RW,64418-1X and other sibling models of the same base number for direct interchange installation on original equipment. This component also obtains US military standard NSN coding 5945-01-109-8368 for industrial and military-grade automation equipment stocking.

Description

Product Introduction

64418-WA belongs to Reliance NBR heavy-duty electromagnetic relay series, dedicated field-loss protection relay originally matched for Reliance classic SCR DC drive cabinet and AutoMax control system. Original mass production has been discontinued, available supply includes new surplus original stock and full-performance tested refurbished spare units for field replacement maintenance. It keeps unified outer mounting dimension with 64418RW,64418-1X and other sibling models of the same base number for direct interchange installation on original equipment. This component also obtains US military standard NSN coding 5945-01-109-8368 for industrial and military-grade automation equipment stocking.

Model Definition

64418 is universal base part number of Reliance NBR standard relay platform. Suffix WA defines customized coil specification and internal contact structure revision. Letter W stands for dedicated coil voltage grouping, letter A indicates factory optimized winding and terminal layout scheme, different suffix codes such as RW,-1X,WA only change coil rating and contact configuration without altering overall mechanical outline and cabinet mounting hole position.

Technical Specifications

Nominal coil rated voltage is 120VAC with rated coil power consumption of 7.5W. Contact structure adopts SPDT single-pole double-throw design, contact rated load is 8A at 250VAC resistive load, maximum intermittent breaking voltage reaches 300VAC. Dielectric withstand voltage between coil winding and contact assembly is 2100VAC, insulation resistance under normal ambient condition exceeds 1000 megaohms. Mechanical service life surpasses 9 million switching cycles, electrical service life under full rated load is above 90000 operating times. Working ambient temperature range is -25℃~+65℃, storage temperature from -40℃~+85℃, applicable relative humidity 5% to 95% under non-condensing working environment, conforms to UL industrial component certification standard.

Interface and Communication Configuration

The relay is equipped with phenolic resin base plus fixed metal mounting bracket, four reserved screw mounting holes for cabinet inner fixed installation. Front side adopts exposed copper screw terminals for direct hard wiring connection, no detachable plug-in socket structure configured. There is no onboard digital communication interface, all control and signal wiring is completed through hard wiring into drive field excitation circuit and cabinet interlock control loop.

Core Functions

Primary core duty is real-time detection of DC motor excitation winding current, once open-circuit or field-loss abnormal condition emerges on motor field loop, the relay instantly switches contact state to cut off main drive enabling interlock signal and lock drive output to prevent motor dangerous overspeed damage. Meanwhile it undertakes auxiliary logic switching of cabinet auxiliary power circuit and fault state feedback signal transmission between field equipment and AutoMax master control unit.

Application Scenarios

Mainly installed inside Reliance DC drive control cabinets deployed on metallurgical rolling mill transmission, papermaking dryer drive and chemical industry high-power DC motor driving equipment, used as core protection spare part for legacy drive system renovation and daily breakdown maintenance. It can also be used in partial military standard automation control cabinet matching per its NSN specification.

Operation and Maintenance Instructions

Cut off total cabinet input power and reserve more than 20 minutes for complete residual electric discharge before relay disassembly or terminal wiring modification. Perform regular quarterly maintenance, remove accumulated dust inside electromagnetic core with dry low-pressure compressed air, check terminal screw tightness and copper terminal oxidation corrosion condition. If drive system triggers false field-loss alarm without actual field circuit fault, prioritize testing coil continuity and contact surface ablation degree before implementing whole relay replacement. Avoid instantaneous overvoltage surge input to coil terminals to prevent internal enameled wire burnout and permanent coil failure.


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