1. General Information

1.1 Product Overview

1.2 Model Code Explanation

• TVS10: MOVITRANS stationary connection distributor

• A: Protection class I (housing)

• E: Increased protection IP65

• 06: Rated current 60 A (25 kHz)

• 000: No integrated compensation capacity

• 1: Flange plate design: 4×M25, 2×M32 connectionseero

1.3 Safety Instructions

• Installation/wiring only by qualified electricians.

• Disconnect all power before opening; wait ≥5 min for capacitors to discharge.

• Risk of electric shock and arc flash; follow IEC 60204‑1.

• IP65 for indoor/outdoor use; avoid direct water jets.

• Ensure reliable PE grounding; separate power/signal grounds.

• Do not modify internal components or bypass safety circuits.

2. Technical Specifications

2.1 Electrical Data

• Rated Current: 60 A AC (25 kHz HF)

• Frequency: 25 kHz (fixed, for MOVITRANS)

• Voltage: Matches TPS converter output (25 kHz, up to 500 VAC)

• Connections: 4×M25 (power), 2×M32 (cable entry)

• Protection: Overcurrent, short‑circuit, earth fault (via upstream TPS)

• Insulation Voltage: 690 VAC

2.2 Mechanical & Environmental

• Dimensions (W×H×D): ~180×300×120 mm

• Weight: approx. 8 kg

• Protection Class: IP65 (dust‑tight, splash‑proof)

• Operating Temperature: −20 °C to +50 °C

• Storage Temperature: −25 °C to +70 °C

• Humidity: ≤ 85% RH, non‑condensing

3. Installation

3.1 Mounting

• Mount vertically on rigid, flat surface (wall/frame).

• Maintain 100 mm clearance for airflow and cable bending.

• Avoid direct sunlight, heat sources, and strong vibration.

• Secure with M6 screws (torque: 3.0–3.5 N·m).

3.2 Wiring

1. HF Input: Connect TPS converter 25 kHz output to M25 terminals; use shielded cables (≥2.5 mm²).

2. HF Output: Route to TAS transformers/tracks via M25 terminals; shielded cables only.

3. Grounding: Connect PE first; use low‑impedance ground wire (≥4 mm²).

4. Cable Entries: Use M32 cable glands; ensure IP65 seal (tighten glands properly).

5. Pre‑Power Check: Verify no shorts, tight terminals, and correct shielding.

4. Operation

4.1 Commissioning

1. Confirm all wiring, grounding, and gland seals are correct.

2. Power on TPS converter; check LED status (no faults).

3. Verify 25 kHz HF power at TVS output terminals (use oscilloscope).

4. Check for abnormal noise/heating; run no‑load for 10 min.

5. Connect TAS modules/tracks; test power transfer and adjust as needed.

4.2 Operating Limits

• Continuous operation: ≤ 60 A at 50 °C ambient.

• Do not exceed 60 A peak current (risk of overheating/damage).

• If fault occurs (overcurrent/overtemperature), shut down immediately.

5. Maintenance

• Every 6 months:

  • Check terminals for looseness, cables/glands for damage/wear.

  • Inspect IP65 seals; replace if worn (prevent moisture ingress).

  • Clean dust/debris from enclosure (dry cloth only; no water).

• Annually:

  • Verify insulation resistance (power off, discharge capacitors).

  • Check internal busbars/connections for corrosion.

• Use genuine SEW‑EURODRIVE parts for replacement.

6. Troubleshooting

• No HF output: Check TPS power, fuses, wiring, and gland seals.

• Overheating: Excessive current (>60 A), poor ventilation, or loose terminals.

• Water ingress: Damaged IP65 seals, loose glands, or incorrect mounting.

• Fault LED (TPS): Overcurrent (TVS short‑circuit) or earth fault (check grounding).

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8. Disclaimer