1. General Information

1.1 Product Overview

1.2 Model Code Explanation

• TPS10A: MOVITRANS stationary converter, size 2 series

• 040: Rated power 4 kW

• NF0: No integrated filter / basic unit

• 503: Voltage variant 3×380–500 VAC

• 1: Standard control version

1.3 Safety Instructions

• Installation, wiring, and servicing must be performed only by qualified electricians.

• Disconnect all power before opening the enclosure; wait ≥ 5 minutes for DC‑link capacitors to discharge.

• Risk of electric shock and arc flash; follow local safety regulations (e.g., IEC 60204‑1).

• Do not exceed rated voltage/current; risk of equipment damage and fire hazard.

• Protect from moisture, dust, and corrosive environments; indoor use only (IP20).

• Ensure reliable protective grounding (PE).

• Do not modify internal components or bypass safety circuits.

2. Technical Specifications

2.1 Electrical Data

• Input: 3 × AC 380–500 V ±10%, 50/60 Hz

• Rated Power: 4 kW

• Output: 25 kHz high‑frequency AC (to TAS transformer)

• Output Current: 10 A AC (25 kHz)

• Control Supply: 24 VDC ±10%, external or internal

• Control I/O: 1 analog input (0–10 V / 4–20 mA), 5 isolated binary inputs, 2 binary outputs

• Protection: Overvoltage, undervoltage, overcurrent, overtemperature, short‑circuit, earth fault

• Efficiency: ≥ 94% at full load

2.2 Mechanical & Environmental

• Dimensions (W × H × D): 130 × 350 × 210 mm

• Weight: approx. 12 kg

• Protection Class: IP20 (control cabinet installation)

• Operating Temperature: 0 °C to +40 °C

• Storage Temperature: −25 °C to +70 °C

• Humidity: ≤ 85% RH, non‑condensing

3. Installation

3.1 Mounting

• Install vertically on a rigid, flat mounting plate (control cabinet recommended).

• Maintain 100 mm clearance on all sides for cooling airflow.

• Avoid heat sources, direct sunlight, and strong vibration.

• Secure with M5 or M6 screws (torque: 2.5–3.0 N·m).

3.2 Wiring

1. Main Input: Connect 3‑phase L1/L2/L3/N/PE to terminals; use 1.5–2.5 mm² copper cables.

2. HF Output: Connect 25 kHz output to TAS transformer module; use shielded cables (minimum 1.5 mm²).

3. Control Circuits: Connect 24 VDC, analog, and binary I/O; use twisted‑pair shielded cables for signals.

4. Grounding: Ensure PE is connected first; separate signal ground from power ground.

5. Pre‑Power Check: Verify no shorts, correct polarity, and tight terminal connections.

4. Operation

4.1 Commissioning

1. Confirm correct wiring and grounding.

2. Power on; check input voltage (380–500 VAC) and LED status indicators.

3. Use MOVITOOLS® MotionStudio (SEW‑EURODRIVE software) to set parameters and diagnose faults.

4. Run no‑load for 10 minutes; check for abnormal noise or overheating.

5. Connect TAS transformer and mobile load; test power transfer and adjust output power as needed.

4.2 Operating Limits

• Continuous operation: ≤ 90% load at 40 °C.

• Do not run at full load continuously in high ambient temperatures (>35 °C).

• If overtemperature or fault occurs, shut down immediately and troubleshoot.

5. Maintenance

• Every 6 months:

  • Check terminals for looseness, cables for damage/aging.

  • Inspect PE connection integrity.

  • Clean dust from enclosure and ventilation slots (dry brush only).

• Annually:

  • Verify insulation resistance (power off, discharge capacitors).

  • Check IGBTs and DC‑link capacitors for aging.

• Use genuine SEW‑EURODRIVE parts for replacement.

• For internal faults, contact official SEW service.

6. Troubleshooting

• No HF output: Check 3‑phase input, fuses, enable signal, and LED fault codes.

• Overheating: Excessive load, blocked ventilation, or ambient temperature too high.

• Unstable HF output: Loose terminals, poor grounding, or TAS transformer mismatch.

• Fault LED ON: Use MOVITOOLS® to read fault code (e.g., F0001 = overcurrent, F0004 = overtemperature).

7. TOP‑ANGEBOT / TOP OFFER

8. Disclaimer