D634K2004C
Description
1. Model Code Definition
D634: Series, direct‑drive servo valve (DDV), ISO 4401‑05 (NG10) mountingMoog Inc.
K: Explosion‑proof version (Ex de IIB+H2 T4/T3), for Zone 1/2 hazardous areas
2004: Flow rating & revision (2000 series, 4th high‑precision revision)
C: Design revision level
2. Basic Data
Brand: MOOG
Type: Single‑stage, pilotless direct‑drive servo valve (DDV)Moog Inc.
Mounting: ISO 4401‑05 (NG10)Moog Inc.
Drive: Permanent magnet linear force motor (bidirectional direct drive)Moog Inc.
Feedback: Integrated LVDT spool position closed‑loop
Electronics: Integrated 24 VDC PWM drive, “de” explosion‑proof
Protection: IP65
Weight: ~6.3 kg
Certifications: ATEX II 2G Ex de IIB+H2 T4/T3; IECEx BVS 13.0126X
3. Hydraulic Specifications
Max working pressure (P/A/B): 350 bar (5,000 psi)
Max T‑port pressure: ≤50 bar (standard); 350 bar optional (with Y‑port)Moog Inc.
Rated flow (Δp = 35 bar): 100 L/min (26.4 gpm)
Peak flow: 180 L/min
Null leakage: 2.5–7 L/min
Fluid: ISO 11158 mineral hydraulic oil
Fluid temp: −20 °C to +80 °C (−4 °F to +176 °F)
Viscosity: 15–100 mm²/s (recommended); 5–400 mm²/s (allowed)
4. Electrical Specifications
Supply voltage: 24 VDC (operating range 18–32 VDC)Moog Inc.
Max operating current: 2.5 A
Control signals: ±10 V, ±10 mA, 4–20 mAMoog Inc.
Connector: 6‑core + PE ground
EMC: Compliant with EC directives (tested)
5. Dynamic Performance
Full‑stroke step response: ≤20 msMoog Inc.
−3 dB bandwidth: 20–32 Hz (improved vs. 2003C)
Hysteresis: <0.20% full scale (lower than prior models)
Resolution: <0.08% full scale
Temperature drift: <1.2% full scale
6. Key Features
✅ Pilotless design: No pilot oil needed; simpler piping, lower internal leakageMoog Inc.
✅ Pressure‑independent dynamics: Stable performance regardless of system pressure fluctuationsMoog Inc.
✅ LVDT closed‑loop: Real‑time spool position feedback for ultra‑high positioning accuracy
✅ Spring centering: Fail‑safe (spool returns to neutral on power loss)Moog Inc.
✅ Enhanced precision (2004C): Optimized spool throttling edges; best‑in‑class flow linearity and low hysteresisMoog Inc.
✅ Explosion‑proof: ATEX/IECEx certified for flammable/hazardous environments
✅ Standard mounting: NG10 (ISO 4401‑05) for easy drop‑in replacementMoog Inc.
7. Typical Applications
Offshore oil & gas, chemical, and petrochemical hydraulic systems
Mining machinery and hazardous‑area electro‑hydraulic controls
High‑precision closed‑loop control (position/velocity/pressure/force) in explosive zones
Combustible media processing equipment
Energy & process industries requiring ATEX/IECEx compliance
8. Revision Differences (2001C → 2004C)
2001C: Base version, standard linearity
2002C: Enhanced low‑frequency stability
2003C: High precision, better linearity, lower hysteresis
2004C: Top‑tier performance; highest linearity, lowest hysteresis/drift, wider bandwidth for critical closed‑loop applications
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