D634K2004C
May 25, 2026

D634K2004C

MOOG D634K2004C (Explosion‑Proof Direct Drive Servo Valve) Brief Overview D634K2004C is the ATEX/IECEx‑certified explosion‑proof direct drive servo valve (DDV) of the MOOG D634K series. It is a single‑stage, pilotless valve with integrated LVDT spool position feedback, designed for high‑precision, pressure‑independent flow control in hazardous (Zone 1/2) explosive areas. The 2004C variant is the latest high‑performance revision in the 2000 sub‑series, with enhanced linearity, lower hysteresis, and improved stability over 2001C/2002C/2003C

Description

1. Model Code Definition

  • D634: Series, direct‑drive servo valve (DDV), ISO 4401‑05 (NG10) mountingMoog Inc.

  • K: Explosion‑proof version (Ex de IIB+H2 T4/T3), for Zone 1/2 hazardous areas

  • 2004: Flow rating & revision (2000 series, 4th high‑precision revision)

  • C: Design revision level


2. Basic Data

  • Brand: MOOG

  • Type: Single‑stage, pilotless direct‑drive servo valve (DDV)Moog Inc.

  • Mounting: ISO 4401‑05 (NG10)Moog Inc.

  • Drive: Permanent magnet linear force motor (bidirectional direct drive)Moog Inc.

  • Feedback: Integrated LVDT spool position closed‑loop

  • Electronics: Integrated 24 VDC PWM drive, “de” explosion‑proof

  • Protection: IP65

  • Weight: ~6.3 kg

  • Certifications: ATEX II 2G Ex de IIB+H2 T4/T3; IECEx BVS 13.0126X


3. Hydraulic Specifications

  • Max working pressure (P/A/B): 350 bar (5,000 psi)

  • Max T‑port pressure: ≤50 bar (standard); 350 bar optional (with Y‑port)Moog Inc.

  • Rated flow (Δp = 35 bar): 100 L/min (26.4 gpm)

  • Peak flow: 180 L/min

  • Null leakage: 2.5–7 L/min

  • Fluid: ISO 11158 mineral hydraulic oil

  • Fluid temp: −20 °C to +80 °C (−4 °F to +176 °F)

  • Viscosity: 15–100 mm²/s (recommended); 5–400 mm²/s (allowed)


4. Electrical Specifications

  • Supply voltage: 24 VDC (operating range 18–32 VDC)Moog Inc.

  • Max operating current: 2.5 A

  • Control signals: ±10 V, ±10 mA, 4–20 mAMoog Inc.

  • Connector: 6‑core + PE ground

  • EMC: Compliant with EC directives (tested)


5. Dynamic Performance

  • Full‑stroke step response: ≤20 msMoog Inc.

  • −3 dB bandwidth: 20–32 Hz (improved vs. 2003C)

  • Hysteresis: <0.20% full scale (lower than prior models)

  • Resolution: <0.08% full scale

  • Temperature drift: <1.2% full scale


6. Key Features

  • Pilotless design: No pilot oil needed; simpler piping, lower internal leakageMoog Inc.

  • Pressure‑independent dynamics: Stable performance regardless of system pressure fluctuationsMoog Inc.

  • LVDT closed‑loop: Real‑time spool position feedback for ultra‑high positioning accuracy

  • Spring centering: Fail‑safe (spool returns to neutral on power loss)Moog Inc.

  • Enhanced precision (2004C): Optimized spool throttling edges; best‑in‑class flow linearity and low hysteresisMoog Inc.

  • Explosion‑proof: ATEX/IECEx certified for flammable/hazardous environments

  • Standard mounting: NG10 (ISO 4401‑05) for easy drop‑in replacementMoog Inc.


7. Typical Applications

  • Offshore oil & gas, chemical, and petrochemical hydraulic systems

  • Mining machinery and hazardous‑area electro‑hydraulic controls

  • High‑precision closed‑loop control (position/velocity/pressure/force) in explosive zones

  • Combustible media processing equipment

  • Energy & process industries requiring ATEX/IECEx compliance


8. Revision Differences (2001C → 2004C)

  • 2001C: Base version, standard linearity

  • 2002C: Enhanced low‑frequency stability

  • 2003C: High precision, better linearity, lower hysteresis

  • 2004C: Top‑tier performance; highest linearity, lowest hysteresis/drift, wider bandwidth for critical closed‑loop applications


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