Bosch Rexroth DDS02.1W150DS04-03-FW Digital Servo Drive
Description
Model Definition
DDS02.1: Servo drive series 02.1 for DIAX02 system
W: Cabinet internal air cooling
150: 150 A continuous rated current
DS04: High-performance SERCOS real-time digital bus interface
03: Hardware and firmware version 03
FW: Detachable independent firmware module
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, supplied by TVD / TVM power supply units
Control power supply: 24 V DC (20 V DC to 28 V DC)
Continuous output current: 150 A
Peak output current: 300 A for short-term operation
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: Approx. 480 W
Compatible motors: MDD, MKD, LAR, LAF series high-power servo and linear motors
Mechanical & Environmental Parameters
Cooling method: Cabinet internal air cooling, vertical installation required
Protection class: IP20 on front panel, IP10 overall
Operating temperature: 0 °C to +45 °C, performance derating available up to 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, performance derating required above this height
Dimensions (W×H×D): 110 mm × 390 mm × 310 mm
Weight: Approx. 8.0 kg
Interface and Communication Configuration
Control interface: DS04 high-performance SERCOS real-time digital bus
Motor feedback interface: Standard digital servo feedback
System bus: Shared 300 V DC bus for multi-axis connection
Digital I/O: 8 digital inputs and 4 digital outputs for enable, fault alarm, limit switch and brake control
Expansion slots: Multiple slots for optional communication and functional modules
Service port: RS232 port for parameter setting via IndraWorks software
Firmware module: Removable module for firmware storage and parameter backup
Core Functions
Three-loop control of current, speed and position ensures reliable dynamic performance under heavy load.
DS04 SERCOS interface provides fast data transmission and excellent anti-interference capability for complex multi-axis linkage.
Version 03 firmware optimizes operation logic and improves overall system compatibility.
Detachable firmware module enables quick replacement and fast parameter recovery during maintenance.
Optimized cooling structure guarantees long-term stable operation under high current output.
Modular design supports flexible function expansion and convenient on-site maintenance.
Comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.
Supports torque, speed and position control modes for various high-power motion applications.
Application Scenarios
High-precision heavy-duty CNC machine tools and machining centers
Large multi-axis automated production lines and heavy-load handling robots
Metallurgical, forging and stamping machinery
Industrial automation systems requiring high bus communication reliability
High-power servo systems and equipment retrofitting projects with frequent maintenance work
Usage and Maintenance
Install the drive vertically and ensure adequate ventilation inside the cabinet.
Keep ambient temperature below 45 °C during operation.
Install the firmware module correctly and complete all wiring before commissioning. Configure parameters via IndraWorks software.
Clean internal fan and heat sink every 6 months, and inspect terminal connections periodically. Calibrate control loops every 2 years to maintain stable operation.
Transfer the firmware module to a new unit directly to realize rapid system recovery when drive replacement is needed.
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