Bosch Rexroth DDS02.1-W150-DS01-00 Digital Servo Drive
Product Description
The DDS02.1-W150-DS01-00 is an ultra-high-power modular digital AC servo drive from Bosch Rexroth DDS02.1 series for DIAX02 system. It adopts cabinet internal air cooling with 150 A continuous rated current and DS01 standard SERCOS digital bus interface. Equipped with base hardware version 00, the independent firmware module needs to be ordered separately. It delivers reliable high-speed synchronous control for heavy-load multi-axis industrial equipment.
Description
Model Definition
DDS02.1: Servo drive series 02.1 for DIAX02 systemW: Cabinet internal air cooling150: 150 A continuous rated currentDS01: Standard SERCOS real-time digital bus interface00: Base hardware version, firmware module is supplied separately
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, supplied by TVD / TVM power supply unitsControl power supply: 24 V DC (20 V DC to 28 V DC)Continuous output current: 150 APeak output current: 300 A for short-term operationCurrent loop cycle: 62.5 μsSpeed loop cycle: 250 μsPosition loop cycle: 1 msPower dissipation: Approx. 480 WCompatible motors: MDD, MKD, LAR, LAF series high-power servo and linear motors
Mechanical & Environmental Parameters
Cooling method: Cabinet internal air cooling, vertical installation requiredProtection class: IP20 on front panel, IP10 overallOperating temperature: 0 °C to +45 °C, performance derating available up to 55 °CStorage temperature: -30 °C to +85 °CMaximum installation altitude: 1000 m, performance derating required above this heightDimensions (W×H×D): 110 mm × 390 mm × 310 mmWeight: Approx. 8.0 kg
Interface and Communication Configuration
Control interface: DS01 standard SERCOS real-time digital busMotor feedback interface: Standard digital servo feedbackSystem bus: Shared 300 V DC bus for multi-axis connectionDigital I/O: 8 digital inputs and 4 digital outputs for enable, fault alarm, limit switch and brake controlExpansion slots: Multiple slots for optional communication and functional modulesService port: RS232 port for parameter setting via IndraWorks software
Core Functions
Three-loop control of current, speed and position maintains stable dynamic performance under ultra-heavy load.DS01 SERCOS bus realizes high-speed data transmission and precise synchronization among multiple axes.Optimized cooling structure ensures long-term stable operation under high current output.Modular design supports flexible function expansion and convenient on-site maintenance.Comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.Supports torque, speed and position control modes for various high-power motion applications.
Application Scenarios
Heavy-duty large CNC machine tools and precision machining centersLarge multi-axis automated production lines and heavy-load handling robotsMetallurgical equipment, forging and stamping machineryIndustrial automation systems adopting SERCOS bus communicationHigh-power servo system assembly and equipment retrofitting projects
Usage and Maintenance
Install the drive vertically and ensure adequate ventilation inside the cabinet.Keep ambient temperature below 45 °C during operation.Install the matched firmware module and complete wiring of DC bus, control power, motor cable, feedback cable and SERCOS bus before commissioning. Configure parameters via IndraWorks software.Clean internal fan and heat sink every 6 months, and inspect terminal connections periodically. Calibrate control loops every 2 years to maintain stable operation.
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