Bosch Rexroth DDS02.1-W100-DA02-01 Digital Servo Drive
Description
Model Definition
DDS02.1: DIAX02 system servo drive series 02.1
W: Cabinet internal air cooling (vertical mounting required)
100: 100 A continuous rated current
DA02: Digital servo feedback + enhanced analog interface (higher‑resolution encoder emulation vs DA01)
01: Hardware version 01, integrated base firmware (DSM02.1‑FW included)
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15% (supplied by TVD/TVM power supplies)
Control power: 24 V DC (20–28 V DC)
Continuous output current: 100 A
Peak output current: 200 A (short‑term)
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: Approx. 380 W
Compatible motors: MDD, MKD, LAR, LAF series servo/linear motors
Mechanical & Environmental Parameters
Cooling: Cabinet internal air cooling (vertical installation mandatory)
Protection class: IP20 (front panel), IP10 (overall)
Operating temperature: 0 °C to +45 °C (derate to 55 °C)
Storage temperature: -30 °C to +85 °C
Max installation altitude: 1000 m (derate above)
Dimensions (W×H×D): 110 mm × 390 mm × 310 mm
Weight: Approx. 7.5 kg
Interface and Communication Configuration
Feedback interface: DA02 (digital servo feedback + enhanced analog interface with high‑resolution incremental encoder emulator)
System bus: 300 V DC shared bus (multi‑axis capable)
Digital I/O: 8 inputs / 4 outputs (enable, fault, limits, brake control)
Expansion slots: U2/U3/U4 for communication/functional modules
Service port: RS232 (IndraWorks parameterization)
Communication: Analog differential command input + digital servo feedback (enhanced resolution vs DA01)
Core Functions
High‑current three‑loop control (current/speed/position) for heavy‑load dynamic response
DA02 interface provides enhanced encoder emulation (higher resolution, lower latency) compared to DA01, ideal for high‑precision analog system retrofits
Integrated firmware (version 01) enables out‑of‑the‑box commissioning without separate FW ordering
Compact internal cooling saves cabinet space; modular design supports flexible expansion
Full protection: overvoltage/undervoltage, overcurrent, short circuit, overheating, feedback loss
Supports torque/speed/position control modes for high‑power motion applications
Application Scenarios
Heavy‑duty CNC machine tools (milling/turning centers, grinding machines)
High‑power robotics and automated assembly lines
Packaging, printing, and textile machinery
Metalworking and material handling equipment
High‑precision multi‑axis retrofits requiring enhanced analog‑digital integration
Usage and Maintenance
Install vertically with adequate cabinet ventilation; avoid blocking airflow
Operate within 0–45 °C ambient temperature; derate at higher altitudes
Complete DC bus, control power, motor, and DA02 feedback wiring before commissioning
Configure parameters via IndraWorks; firmware pre‑integrated (no separate FW module needed)
Clean fan/heat sink every 6 months; inspect terminals and cables periodically
Calibrate control loops every 2 years to maintain stability
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