Bosch Rexroth DDS02.1-A100-DS01-02-FW Digital Servo Drive
Description
Model Definition
DDS02.1: DIAX02 system, servo drive series 02.1 (2nd gen, version 1)
A: External air cooling (heat sink outside cabinet)
100: 100 A continuous rated current
DS01: SERCOS digital communication interface + standard DSF digital servo feedback
02: Hardware version 02
FW: Factory-installed firmware (pre-parameterized)
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15% (supplied by TVD/TVM power units)
Control power supply: 24 V DC (20–28 V DC); compatible with all regulated 24 V DC supplies except TVM 1.2
Continuous output current: 100 A
Peak output current: 200 A (short-term)
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Control cabinet power consumption: 97 W
Motor feedback: DSF digital servo feedback
Mechanical & Environmental
Cooling method: External air cooling (cold technology)
Protection class: IP20
Operating temperature: 0 °C to +45 °C (derating up to 55 °C)
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m
Weight: Approx. 11 kg
Interface and Communication Configuration
Control interface: SERCOS real-time digital bus (DS01)
Motor feedback: DSF digital servo feedback
System bus: Shared 300 V DC bus for multi-axis systems
Digital I/O: Enable, fault, limit switches, brake control
Expansion slots: U1–U4 for additional communication/feedback modules
Service port: RS232 (X3) for PC/terminal connection
Core Functions
Three-loop control (current/speed/position) with fast dynamic response and high positioning accuracy
SERCOS interface for high-speed, deterministic multi-axis synchronization
FW feature: Factory-loaded firmware enables quick commissioning without on-site programming
Modular design for flexible configuration and easy maintenance
Comprehensive protection: overvoltage, undervoltage, short circuit, overheating, feedback loss
Supports torque, speed, and position control modes
Application Scenarios
Heavy-duty CNC machine tools, gantry machines, large lathes
Multi-axis synchronous lines, industrial robots, injection molding machines
High-precision test benches, dynamic simulation equipment
Printing/packaging, textile machinery, and metalworking systems
Usage and Maintenance
Install vertically with unobstructed external cooling airflow
Operate at ≤45 °C ambient, altitude ≤1000 m
Wire DC bus, 24 V control power, motor feedback, and SERCOS before commissioning; configure via IndraWorks
Clean dust and check terminals every 6 months; calibrate loops annually
FW note: Firmware is factory-locked; contact Bosch Rexroth for updates
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