Emerson 1X00093G05 Product Description
 I. Product Overview

Emerson 1X00093G05 is a high-performance industrial Ethernet switch module specifically designed for Emerson Ovation DCS system. It belongs to the Ovation 1X series of network core components and is designed for high-reliability real-time communication scenarios in process industries such as power, chemical, and metallurgy. As the central component of the system network, it is responsible for data aggregation, exchange, and routing between controllers, I/O modules, operation stations, and on-site intelligent devices. It supports redundant ring networks, gigabit fiber optic uplinks, and high-density electrical port access, and possesses wide temperature operation, strong anti-interference, hot-swappable features, and complete network diagnostic capabilities. It is a key device for building the high-availability network architecture of the Ovation system.

II. Core Functions

Multi-port high-density data exchange: Integrated with 8 10/100Mbps RJ45 adaptive electrical ports and 2 gigabit SFP optical fiber slots, it caters to the access of on-site devices and high-speed interconnection of the backbone network, suitable for large-scale I/O points and multi-site collaborative communication requirements.

Redundant network and millisecond-level self-healing: Supports RSTP (Rapid Spanning Tree Protocol), link aggregation, and ring network redundancy. The switching time when the main link fails is ≤ 50ms, effectively avoiding data interruption and ensuring continuous and uninterrupted system operation.

Industrial-grade protocol compatibility and VLAN division: Compatible with IEEE 802.3/802.3u/802.3x/802.1Q standards, adapted to Ovation dedicated protocols and TCP/IP protocols, supporting up to 256 VLAN divisions, achieving network isolation and traffic optimization, and enhancing communication efficiency.

Intelligent QoS and traffic control: Each port is configured with 4 priority queues, supporting priority forwarding based on port, IP, and protocol, prioritizing control data transmission and avoiding control delay and data loss caused by network congestion.

Comprehensive network diagnosis and status monitoring: Real-time monitoring of port link status, traffic, bit errors, packet loss, and module temperature. In case of failure, triggers local indicator light alarms and system log recording. Supports remote SNMP diagnosis and configuration management, quickly locating and resolving network issues.

Electrical isolation and multi-level anti-interference protection: Ports and system sides achieve 1500V AC/DC electrical isolation. Built-in surge suppression and static protection circuits effectively resist industrial site electromagnetic interference, voltage fluctuations, and ground potential difference impacts, ensuring stable communication.

Hot-swappable and plug-and-play: Supports online hot-swappable operations. Module replacement does not require system shutdown. The Ovation system can automatically identify and configure the module, simplifying deployment and maintenance processes, and reducing operational risks.

III. Technical Specifications

(1) Network Communication Parameters

Port Configuration: 8×10/100Mbps RJ45 (adaptive), 2× Gigabit SFP optical fiber slots (compatible with multi-mode / single-mode optical modules).

Switching Capacity: 12.8Gbps, Packet Forwarding Rate 9.5Mpps, meeting the requirements for high throughput data interaction.

Supported Protocols: IEEE 802.3, 802.3u, 802.3x, 802.1Q, RSTP, TCP/IP, SNMP, Ovation dedicated industrial protocols.

VLAN: Maximum 256, supports port VLAN and label VLAN.

Redundant Switching Time: ≤ 50ms (RSTP / Ring Network Mode).

Transmission Distance: Electrical Port ≤ 100m (compatible with CAT5e and above network cables); Fiber Port multi-mode ≤ 550m, single-mode ≤ 10km (specific depending on the specifications of the optical module).

(2) Electrical Parameters Power Supply: 24V DC (±5%) redundant power supply, powered by the Ovation system backplane, with a power consumption of ≤ 12W. Low energy consumption design.

Isolation Voltage: 1500V AC/DC (port to system side).

Protection Mechanism: Built-in overcurrent, overvoltage, short circuit and reverse polarity protection circuits. In case of a fault, power supply is automatically cut off to protect the module and the system equipment.

(III) Environmental Parameters

Operating Temperature: -20℃ to + 70℃, suitable for wide temperature operation of industrial control cabinets.

Storage Temperature: -40℃ to + 85℃, stable long-term storage performance without aging and attenuation risks.

Relative Humidity: 5%–95% (no condensation), tolerant to humid industrial environments, resistant to condensation corrosion.

Vibration Resistance: Compliant with IEC 60068-2-6 standard, 10–150Hz, 0.15mm amplitude.

Impact Resistance: Compliant with IEC 60068-2-27 standard, 15g, 11ms half-sine wave.

Protection Grade: IP20 (module body), suitable for DIN rail installation inside control cabinets, dustproof and foreign object-proof.

(IV) Physical Parameters

Size: Standard Ovation module size (approximately 220mm×150mm×60mm).

Weight: Approximately 1.8kg, lightweight design, reducing the load on the cabinet.

Material: Industrial-grade metal casing, internal circuit boards coated with moisture-proof and corrosion-resistant coatings, excellent heat dissipation performance, extending the equipment's service life.

Four. Product Features

Industrial-grade high reliability: Metal reinforced casing, wide temperature operation, strong vibration and shock resistance, suitable for harsh scenarios such as long-term continuous operation in power and chemical industries, with an average downtime (MTBF) of ≥ 500,000 hours, extremely low failure rate.

Key-level high-speed transmission capability: Gigabit fiber optic uplink combined with 100M electrical port access, 12.8Gbps switching capacity, achieving low latency and high throughput data transmission, fully meeting the real-time control requirements of DCS systems and the interaction of massive process data.

Multiple redundant guarantees for system continuity: Dual power supply redundancy, network ring network redundancy, link aggregation multiple redundancy design, millisecond-level fault switching, completely eliminating single-point network failures, significantly improving the overall system availability.

Strong anti-interference and safety isolation design: 1500V electrical isolation, surge suppression, static protection multiple protections, effectively resisting complex electromagnetic environment interference in industrial sites, ensuring stable and reliable communication.

Easy integration and convenient maintenance: Standard Ovation module design, plug-and-play, supports hot swapping; remote SNMP diagnosis, port status visual display, simplifying network maintenance processes, reducing operation and maintenance costs and downtime risks.

Flexible adaptation to multiple network architectures: Supports star, ring, and chain types of network topologies, combined with VLAN division and QoS scheduling functions, can flexibly adapt to different scales and architectures of Ovation DCS systems, with extremely strong scalability.

V. Application Scope

Power industry: Ovation DCS systems for thermal power, hydropower, and nuclear power, building the core communication network between controllers, I/O modules, and operation stations to ensure stable control of key equipment such as boilers, steam turbines, and generators.

Chemical industry: Process control systems for petrochemical and fine chemical industries, connecting on-site intelligent instruments, actuators, controllers, and monitoring terminals to achieve real-time transmission of production data and remote monitoring.

Metallurgical industry: Automation systems for steel and non-ferrous metal smelting, building industrial communication networks to ensure reliable interaction of control instructions and status data for equipment such as heating furnaces, rolling mills, and blast furnaces. Other industrial scenarios: The Ovation DCS system in water treatment, papermaking, cement and other industries, as the core network equipment, supports the data communication and control scheduling of the entire system.

VI. Installation and Maintenance

(1) Installation Requirements

Installation location: Installed in the Ovation standard control cabinet, fixed on the standard DIN rail, ensuring a firm installation and avoiding vibration loosening; reserve ≥ 50mm of heat dissipation space for the modules, ensuring good ventilation.

Environmental requirements: The environmental temperature is controlled within -20℃ to +70℃, humidity 5%–95% (non-condensing); away from strong electromagnetic sources, heat sources, and avoid direct sunlight and dust accumulation.

Cabling Specifications: The positive and negative poles of 24V DC redundant power supply are clearly distinguished, the wiring is firm and without loosening; the electrical ports use industrial shielded network cables, the shielding layer is reliably grounded; the optical fiber interfaces need to be cleaned before use to avoid end face contamination affecting communication quality.

(2) Maintenance Points

Regular Inspection: Monthly inspection of the module appearance, indicator light status, and whether the wiring is loose, confirming the normal status of port links and communication; check the system diagnostic logs to identify potential fault hazards.

Cleaning Maintenance: Every quarter, use a dry soft cloth to wipe the module surface, ports, and optical fiber end faces, remove dust and oil stains, avoid poor contact; check the heat dissipation channels to ensure no blockage.

Fault Troubleshooting: When there is communication abnormality, first check if the power supply and wiring are normal, then locate the faulty port through the indicator lights; when the optical port is abnormal, check the end face cleanliness and the status of the optical module; when the module fails, perform hot swapping for replacement.

Replacement Considerations: Supports online hot swapping, no need to stop the machine for replacement; after replacement, check the module configuration parameters, test the redundant switching and VLAN communication functions, and confirm they are normal before putting it into operation.

VII. Order Information

Product Model: 1X00093G05

Brand: Emerson (Emerson)

Series: Ovation DCS System Industrial Ethernet Switch Module

Packaging: Original anti-static packaging, including product manual, certificate of conformity, and installation accessories

Origin: United States