Emerson 1X00093G01 Product Description
 I. Product Overview

The Emerson 1X00093G01 is an industrial-grade Ethernet switch / network module of the Emerson Ovation DCS system. It serves as the core of the Ovation system, providing high-reliability and high-performance network data exchange and communication routing capabilities, and undertaking the real-time data transmission tasks between controllers, I/O modules, operation stations, and field devices. It is specially designed for harsh industrial environments such as power, chemical, and metallurgy, featuring redundant communication, fault self-healing, strong anti-interference, and wide temperature operating characteristics. It is the core hub device of the Ovation system's network architecture. 

II. Core Functions

Industrial-grade high-speed data exchange: Supports gigabit / megabit Ethernet communication, enabling real-time, low-latency data interaction among Ovation controllers, I/O modules, engineer stations, and operator stations, ensuring efficient transmission of control instructions and process data.

Redundant network and fault self-healing: Built-in dual communication ports, supporting redundant network configuration. When the main link fails, it automatically switches to the backup link, with a switching time of milliseconds, avoiding data interruption and ensuring continuous system operation.

Multi-protocol compatibility and routing forwarding: Compatible with Ovation's dedicated industrial protocols, TCP/IP, ARP, ICMP, etc., supporting data routing and forwarding, enabling interconnection of devices in different network segments and adapting to complex network topologies.

Comprehensive network diagnosis and monitoring: Real-time monitoring of port status, network traffic, communication failures (such as packet loss, link interruption), triggering alarms upon faults and recording logs, supporting remote diagnosis and maintenance, and quickly locating network issues.

Electrical isolation and anti-interference: Network ports are electrically isolated from the system's internal circuits, effectively resisting industrial site electromagnetic interference and static shocks, avoiding signal distortion or communication interruption.

Hot-swappable and easy maintenance: Supports online hot-swapping, module replacement without downtime, affecting system operation; modular design simplifies installation, commissioning, and later maintenance processes.

III. Technical Specifications

(1) Network Communication Parameters

Port Configuration: Multiple Ethernet ports (including 100M / 1G auto-sensing), supporting RJ45 interface, compatible with standard industrial network cables.

Communication Protocols: Ovation's dedicated industrial protocols, TCP/IP, ARP, ICMP, etc., compatible with industrial Ethernet standards.

Transmission Rate: Supports 10/100/1000Mbps auto-sensing, meeting the requirements for real-time control data and massive process data transmission.

Redundancy Switching Time: ≤ 50ms, automatic switching upon failure, ensuring continuous data transmission.

Network Topology: Supports star, ring, and chain network topologies, adaptable to different-sized system architectures.

(2) Electrical Parameters

Power Supply: 24V DC (±5%), powered by Ovation system backplane, power consumption ≤ 15W, low-energy design.

Isolation Voltage: 1500V AC/DC (network port and system side), strengthening electrical isolation, resisting interference.

Overload / Short-circuit Protection: Built-in overcurrent, overvoltage, short-circuit protection circuits, automatically cutting off power supply upon faults, protecting modules and system equipment.

(3) Environmental Parameters

Operating Temperature: -40℃ to + 75℃, adaptable to extremely cold and hot harsh industrial site environments.

Storage Temperature: -55℃ to + 85℃, stable long-term storage performance, no aging and attenuation risks.

Relative Humidity: 5%–95% (non-condensing), tolerant to humid environments, resistant to condensation corrosion.

Anti-vibration / Impact: Compliant with IEC 60068-2-6 (vibration), IEC 60068-2-27 (impact) standards, tolerant to industrial equipment operation vibration and impact.

Protection Grade: IP20 (module body), adaptable for installation in control cabinets, dustproof and foreign object prevention.

(4) Physical Parameters

Size: Standard Ovation module size (approximately 370mm×180mm×130mm).

Weight: Approximately 4.2kg, sturdy structure, adaptable to cabinet installation requirements.

Material: Industrial-grade metal casing, internal circuit boards with moisture-proof, corrosion-resistant coatings, excellent heat dissipation performance, extending service life.

IV. Product Features

High-reliability industrial-grade design: Metal casing, wide temperature operation, strong anti-vibration and impact resistance, adaptable to harsh scenarios such as long-term continuous operation in power and chemical industries, low failure rate, strong stability. Redundant communication ensures continuity: dual-port redundancy, millisecond-level switching, preventing system downtime caused by single-point network failures, significantly enhancing system availability.

High-speed real-time data transmission: gigabit Ethernet rate, low latency, high throughput, meeting the real-time control and massive process data transmission requirements of DCS systems.

Strong anti-interference and security isolation: 1500V electrical isolation, effectively resisting electromagnetic and static interference in industrial sites, ensuring stable and reliable network communication.

Easy integration and convenient maintenance: standard Ovation module design, plug-and-play, supports hot swapping; remote diagnosis and monitoring, simplifying network maintenance processes, reducing operation and maintenance costs.

Flexible adaptation to network architectures: supports various network topologies and protocol compatibility, can flexibly adapt to different-sized and-structured Ovation DCS systems, with strong scalability.

V. Application Scope

Power industry: Ovation DCS systems for thermal power, hydropower, and nuclear power, building the core communication network between controllers, I/O, and operation stations to ensure stable power generation process control.

Chemical industry: process control systems for petrochemical and fine chemical industries, connecting on-site intelligent equipment, controllers, and monitoring terminals, achieving real-time transmission of production data and remote monitoring.

Metallurgical industry: automation systems for steel and non-ferrous metal smelting, building industrial communication networks to ensure reliable interaction of control instructions and status data for heating furnaces, rolling mills, etc.

Other industrial scenarios: Ovation DCS systems in water treatment, papermaking, cement, etc., as core network equipment, supporting data communication and control scheduling for the entire system.

VI. Installation and Maintenance

(1) Installation Requirements

Installation location: Installed in the Ovation standard control cabinet, fixed on standard DIN rails, ensuring firm installation, avoiding vibration loosening; reserve space for heat dissipation, ensuring good ventilation.

Environmental requirements: Temperature controlled at -40℃ to +75℃, humidity 5%–95% (non-condensing); away from strong electromagnetic sources, heat sources, avoiding direct sunlight and dust accumulation.

Cable connection specifications: Distinguish between positive and negative poles of 24V power supply to ensure stable power supply; industrial shielded network cables are used, with reliable grounding of the shielding layer to reduce external interference; secure port connections to avoid loosening.

(2) Maintenance Points

Regular inspection: Monthly check the appearance of modules, status of indicator lights, and whether the connections are loose, confirm normal network communication; check system diagnostic logs to identify potential faults.

Cleaning maintenance: Quarterly use a dry soft cloth to wipe the surface and ports of the modules, remove dust and oil stains, avoid poor port contact; check the operation status of the cooling fan (if any), ensure normal heat dissipation.

Fault troubleshooting: When network communication is abnormal, first check power supply and connections, then use system diagnostic tools to locate the faulty port or module; if the module fails, perform hot swapping for replacement, test normal communication after re-activation.

Replacement considerations: Supports online hot swapping, no need to cut off the system power during replacement; after replacement, check module configuration parameters, test network redundancy switching function, ensure normal operation.

VII. Ordering Information

Product model: 1X00093G01

Brand: Emerson (艾默生)

Series： Ovation DCS System Industrial Ethernet Switch Module

Packaging： Original anti-static packaging， including product manual， certificate of conformity， and installation accessories

Origin： USA