1. Product Overview

2. Key Features

• 16 safety digital inputs, 24 VDC nominal

• SIL3 certified (IEC 61508), suitable for high‑integrity safety systems

• Input type: Sink/source selectable per channel

• Input current: 10 mA per channel (typical)

• Configurable filter: 1 ms / 5 ms / 10 ms

• Channel‑to‑backplane isolation: ≥500 VDC

• Hot‑swappable, Quantum rack compatible

• Comprehensive diagnostics: open/short circuit, overvoltage, channel mismatch

• Safety data mapping: 4 input words, dual‑channel voting

• Conformal coating option for harsh environments

3. Technical Specifications

Digital Inputs

• Channels: 16, single‑ended, grouped in 2 banks of 8

• Nominal voltage: 24 VDC (18–30 VDC operating range)

• Logic “1”: ≥11 VDC; Logic “0”: ≤5 VDC

• Input impedance: 2.4 kΩ

• Filter: 1/5/10 ms, software configurable

• Isolation: 500 VDC rms, 1 min (channel ↔ backplane)

• Data update: 10 ms typical

Electrical

• Backplane power: 5 V DC

• Current consumption: 650 mA @ 5 V

• Power dissipation: 3.25 W

• Field power: 24 VDC external (isolated)

Environmental

• Operating temp: −25 °C to +60 °C

• Storage temp: −40 °C to +85 °C

• Humidity: 5–95 % non‑condensing

• Altitude: ≤2,000 m

• Safety rating: SIL3 (IEC 61508)

• Certifications: CE, UL 508, CSA, FM, UL 1604 Class I Div 2, RoHS

Mechanical

• Dimensions (W×H×D): 40.34 × 250 × 103.85 mm

• Weight: 0.45 kg

• Connector: Pluggable terminal block (16 inputs + common)

4. LED Indicators

5. Installation & Wiring

Rack Mounting

1. Insert module into Quantum rack slot; push until latched.

2. Hot‑swap supported (rack power ON).

Field Wiring (24 VDC Sensors)

• +24 V → Sensor supply

• Sensor − → Module INx−

• Sensor + → Module INx+

• Common → 0 VDC (field ground)

• Shield → Earth ground (single point)

• Cable: Twisted pair, screened; max 500 m

• Separate from high‑voltage / high‑power cables

6. Configuration (Unity Pro)

1. Unity Pro V7.0+; add 140SDI95300S to hardware list.

2. Set input filter: 1 / 5 / 10 ms.

3. Enable diagnostics: open/short, overvoltage, mismatch.

4. Map 4 input words to safety process data.

5. Configure 1oo2 / 2oo2 voting for SIL3.

6. Download configuration; module runs autonomously.

7. Safety & Diagnostics

• SIL3 operation: Continuous self‑tests, cross‑channel comparison, signal plausibility checks.

• Fault response: On fault, FAULT LED ON, safety logic sets channels to safe state (user configurable).

• Diagnostic coverage: >95% for safe faults (SIL3).

• Safety data: Dual‑channel voting, fault flags in process data.

8. Operation & Maintenance

Normal Operation

• PWR: ON

• RUN: ON

• FAULT: OFF

• CH LEDs: ON/OFF per input state

Troubleshooting

• FAULT ON: Check wiring (open/short), field power, sensor failure, or module fault.

• CHx Flash: Channel x open/short or overvoltage.

• No update: Verify backplane power, module seating, or configuration.

Maintenance

• Inspect wiring quarterly; clean terminals.

• Verify safety diagnostics semi‑annually.

• Update firmware via Unity Pro (Schneider Electric website).

9. Safety Notice

• Qualified personnel only for installation/service.

• SIL3 applications require safety plan, periodic proof tests, and fault response procedures.

• Do not open module; no user‑serviceable parts.

10. Compatibility

• Quantum CPU: 140CPU65150/67160/68060 and above

• Software: Unity Pro V7.0+, Safety Library (SIL3)