140SAI94000S
Description
1. Product Overview
2. Key Features
8 safety analog inputs, current range 0–25 mA (4–20 mA typical)
16‑bit resolution, 13 input words in data map
SIL2 certified (IEC 61508), suitable for safety systems
Input impedance: 287 Ω
High accuracy: ±0.3% to ±0.35% of full scale
60 Hz filter, noise suppression
Hot‑swappable, Quantum rack compatible
Comprehensive diagnostics (open/short circuit, out‑of‑range)
Conformal coating option for harsh environments
3. Technical Specifications
Analog Inputs
Channels: 8 single‑ended
Signal type: Current 0–25 mA (4–20 mA standard)
Absolute max input: 35 mA
Resolution: 16‑bit
Input impedance: 287 Ω
Accuracy: ±0.3% FS (25 °C); ±0.35% FS (0–60 °C)
Filter: 60 Hz, digital
Data update: 100 ms typical
Electrical
Backplane power: 5 V DC
Current consumption: 700 mA @ 5 V
Power dissipation: 3.5 W
Environmental
Operating temp: 0 °C to +60 °C
Storage temp: −40 °C to +85 °C
Humidity: 5–95 % non‑condensing
Altitude: ≤2,000 m
Safety rating: SIL2 (IEC 61508)
Certifications: CE, UL 508, CSA, FM, RoHS
Mechanical
Dimensions (W×H×D): 40.34 × 250 × 103.85 mm
Weight: 0.48 kg
4. LED Indicators
| LED | Color | Status | Meaning |
|---|---|---|---|
| PWR | Green | On | Module powered |
| Off | No power / fault | ||
| RUN | Green | On | Module operational |
| Flash | Initialization / diagnostic | ||
| FAULT | Red | On | Safety fault / diagnostic trip |
| Off | No fault | ||
| CH1–CH8 | Yellow | On | Channel active |
| Flash | Channel fault (open/short) |
5. Installation & Wiring
Rack Mounting
Insert module into Quantum rack slot, push until latched.
Hot‑swap supported (rack power ON).
Field Wiring (8‑channel, 3‑wire sensors)
+24 V → Sensor power
Sensor − → Module INx−
Sensor + → Module INx+
Shield → Earth ground (single point)
Cable: Twisted pair, screened; max 500 m
No parallel routing with high‑voltage cables
6. Configuration (Unity Pro)
Unity Pro V7.0+; add 140SAI94000S to hardware list.
Set input range: 0–25 mA (fixed).
Enable diagnostics: open/short, out‑of‑range.
Map 13 input words to process data.
Download configuration; module runs autonomously.
7. Safety & Diagnostics
SIL2 operation: Module performs continuous self‑tests, cross‑channel comparison, and signal plausibility checks.
Fault response: On detected fault, FAULT LED ON, safety logic sets channel to safe state (user configurable).
Diagnostic coverage: >90% for safe faults (SIL2).
8. Operation & Maintenance
Normal Operation
PWR: ON
RUN: ON
FAULT: OFF
CH LEDs: ON (active channels)
Troubleshooting
FAULT ON: Check wiring (open/short), sensor failure, or module fault.
CHx Flash: Channel x open/short or out‑of‑range.
No update: Verify backplane power, module seating, or configuration.
Maintenance
Inspect wiring quarterly; clean terminals.
Verify safety diagnostics semi‑annually.
Update firmware via Unity Pro (Schneider Electric website).
9. Safety Notice
Qualified personnel only for installation/service.
SIL2 applications require safety plan and periodic proof tests.
Do not open module; no user‑serviceable parts.
10. Compatibility
Quantum CPU: 140CPU65150/67160/68060 and above
Software: Unity Pro V7.0+, Safety Library
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