140SAI94000S
May 23, 2026

140SAI94000S

140SAI94000S is an 8‑channel analog safety input module for Modicon Quantum PLC, designed for safety‑related applications up to SIL2 (per IEC 61508). It acquires 4–20 mA / 0–25 mA current signals from safety sensors and transmitters, with 16‑bit resolution and integrated safety diagnostics.

Description

1. Product Overview

140SAI94000S is an 8‑channel analog safety input module for Modicon Quantum PLC, designed for safety‑related applications up to SIL2 (per IEC 61508). It acquires 4–20 mA / 0–25 mA current signals from safety sensors and transmitters, with 16‑bit resolution and integrated safety diagnostics.

2. Key Features

  • 8 safety analog inputs, current range 0–25 mA (4–20 mA typical)

  • 16‑bit resolution, 13 input words in data map

  • SIL2 certified (IEC 61508), suitable for safety systems

  • Input impedance: 287 Ω

  • High accuracy: ±0.3% to ±0.35% of full scale

  • 60 Hz filter, noise suppression

  • Hot‑swappable, Quantum rack compatible

  • Comprehensive diagnostics (open/short circuit, out‑of‑range)

  • Conformal coating option for harsh environments

3. Technical Specifications

Analog Inputs

  • Channels: 8 single‑ended

  • Signal type: Current 0–25 mA (4–20 mA standard)

  • Absolute max input: 35 mA

  • Resolution: 16‑bit

  • Input impedance: 287 Ω

  • Accuracy: ±0.3% FS (25 °C); ±0.35% FS (0–60 °C)

  • Filter: 60 Hz, digital

  • Data update: 100 ms typical

Electrical

  • Backplane power: 5 V DC

  • Current consumption: 700 mA @ 5 V

  • Power dissipation: 3.5 W

Environmental

  • Operating temp: 0 °C to +60 °C

  • Storage temp: −40 °C to +85 °C

  • Humidity: 5–95 % non‑condensing

  • Altitude: ≤2,000 m

  • Safety rating: SIL2 (IEC 61508)

  • Certifications: CE, UL 508, CSA, FM, RoHS

Mechanical

  • Dimensions (W×H×D): 40.34 × 250 × 103.85 mm

  • Weight: 0.48 kg

4. LED Indicators

表格
LEDColorStatusMeaning
PWRGreenOnModule powered


OffNo power / fault
RUNGreenOnModule operational


FlashInitialization / diagnostic
FAULTRedOnSafety fault / diagnostic trip


OffNo fault
CH1–CH8YellowOnChannel active


FlashChannel fault (open/short)

5. Installation & Wiring

Rack Mounting

  1. Insert module into Quantum rack slot, push until latched.

  2. Hot‑swap supported (rack power ON).

Field Wiring (8‑channel, 3‑wire sensors)

  • +24 V → Sensor power

  • Sensor − → Module INx−

  • Sensor + → Module INx+

  • Shield → Earth ground (single point)

  • Cable: Twisted pair, screened; max 500 m

  • No parallel routing with high‑voltage cables

6. Configuration (Unity Pro)

  1. Unity Pro V7.0+; add 140SAI94000S to hardware list.

  2. Set input range: 0–25 mA (fixed).

  3. Enable diagnostics: open/short, out‑of‑range.

  4. Map 13 input words to process data.

  5. Download configuration; module runs autonomously.

7. Safety & Diagnostics

  • SIL2 operation: Module performs continuous self‑tests, cross‑channel comparison, and signal plausibility checks.

  • Fault response: On detected fault, FAULT LED ON, safety logic sets channel to safe state (user configurable).

  • Diagnostic coverage: >90% for safe faults (SIL2).

8. Operation & Maintenance

Normal Operation

  • PWR: ON

  • RUN: ON

  • FAULT: OFF

  • CH LEDs: ON (active channels)

Troubleshooting

  • FAULT ON: Check wiring (open/short), sensor failure, or module fault.

  • CHx Flash: Channel x open/short or out‑of‑range.

  • No update: Verify backplane power, module seating, or configuration.

Maintenance

  • Inspect wiring quarterly; clean terminals.

  • Verify safety diagnostics semi‑annually.

  • Update firmware via Unity Pro (Schneider Electric website).

9. Safety Notice

  • Qualified personnel only for installation/service.

  • SIL2 applications require safety plan and periodic proof tests.

  • Do not open module; no user‑serviceable parts.

10. Compatibility

  • Quantum CPU: 140CPU65150/67160/68060 and above

  • Software: Unity Pro V7.0+, Safety Library


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