ICS Triplex T9402 SIL3 16CH 24VDC Digital Input Module for Trusted AADvance SIS Safety System
May 15, 2026

ICS Triplex T9402 SIL3 16CH 24VDC Digital Input Module for Trusted AADvance SIS Safety System

This SIL3-certified 16-channel 24VDC isolated DI module adopts TMR fault-tolerant design, supports hot swap and full-channel diagnosis for safety interlock signal acquisition.

Description

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1. Introduction

The T9402 is a 16‑channel, 24V DC, optically isolated digital input module for the AADvance T9100 chassis. It reads discrete ON/OFF signals from field devices (limit switches, pressure switches, proximity sensors, ESD buttons) and feeds them to the AADvance safety controller.
It is designed for safety‑critical applications (ESD, F&G, BMS) and supports SIL 3 with TMR (Triple Modular Redundancy) architecture when used with the T9833 FTA.
  • Function: 16‑ch isolated digital input, 24V DC field signals

  • Compatibility: T9100 6U chassis, T9110/T9300 controllers, T9833 FTA

  • Safety: IEC 61508 SIL 3, TÜV certified

  • Architecture: Single, dual, or triple (TMR) configurable

  • Isolation: Optical isolation per channel (field ↔ backplane)

  • Scan Times: 0.924 ms / 1.676 ms / 2.453 ms (configurable)


2. Product Overview

The T9402 is a single‑width 6U I/O module that installs in any slot of the T9100 chassis. It provides 16 independent, isolated digital inputs for 24V DC field devices.

Key Features

  • 16 channels, individually optically isolated

  • 24V DC nominal input (0–32V DC range)

  • Backplane power: 18–32V DC, 260 mA max

  • Low power: ~4 W typical

  • Three scan rates for different response‑time needs

  • Comprehensive diagnostics: Open/short circuit detection, line monitoring

  • Hot‑swap: Safe to remove/replace online (no system shutdown)

  • TMR capable: With T9833 FTA, supports triple‑modular redundancy for SIL 3

  • LED status: Per‑channel + module health LEDs on front panel

Common Applications

  • Emergency Shutdown (ESD) systems

  • Fire & Gas (F&G) detection systems

  • Burner Management Systems (BMS)

  • Safety interlocks for process, power, oil & gas

  • High‑availability discrete input monitoring

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3. Specifications

3.1 Electrical

  • Input Channels: 16, isolated (optical)

  • Input Voltage: 24V DC nominal, 0–32V DC range

  • Input Current: ~2 mA per channel (ON state)

  • Backplane Voltage: 18–32V DC

  • Backplane Current: 260 mA max

  • Power Consumption: 4 W max

  • Scan Times: 0.924 ms / 1.676 ms / 2.453 ms

  • Isolation Voltage: 500V DC (field ↔ logic)

3.2 Mechanical

  • Form Factor: Single‑width, 6U, T9100 chassis

  • Dimensions (H × W × D): ~110 × 31 × 180 mm

  • Weight: ~0.3 kg

  • Mounting: Hot‑swap, snap‑fit into T9100 slot guides

  • Front Panel: Channel LEDs (1–16), RUN/FAULT LEDs

  • Color: Dark gray (RAL 7021)

3.3 Environmental

  • Operating Temperature: –40 °C to +70 °C

  • Storage Temperature: –40 °C to +85 °C

  • Humidity: 5–95 % RH, non‑condensing

  • Vibration: 10–57 Hz ±0.10 mm; 57–150 Hz 1.5 g

  • Shock: 20 g, ½ sine, 11 ms

3.4 Safety & Compliance

  • Safety Integrity: IEC 61508 SIL 3 (TÜV certified)

  • Approvals: CE (EMC), UL, TÜV, CCC

  • Hazardous Area: Class I, Div 2, Groups A–D (North America)

  • EMI: EN 61000‑6‑2, EN 61000‑6‑4


4. Installation & Wiring

  1. Slot Selection: Insert into any T9100 slot (1–12); align guides, push until latched.

  2. FTA Connection: Attach T9833 FTA to module front (field wiring via FTA terminals).

  3. Field Wiring: Connect 24V DC discrete devices to FTA terminals (CH1–CH16, COM).

  4. Hot‑Swap: Remove/replace while chassis is powered; system auto‑detects module.

  5. Configuration: Use AADvance Workbench to set scan time, channel logic, diagnostics.


5. Ordering Information

  • T9402: AADvance Digital Input Module, 24V DC, 16‑Ch, Isolated

  • T9833: AADvance FTA for T9402 (triple‑mode terminal assembly)

  • T9100: AADvance 6U/12‑slot safety chassis

  • T9110: AADvance safety processor module


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