DF9200847-B0N Product Technical Manual

Manufacturer: Yaskawa

Model: DF9200847-B0N

Board Code: JANCD-SEN01

Product Type: Robot Controller, Safety Bus Communication Module

Compatible Systems: Motoman DX200, YRC1000 Robot Controllers

I. Product Overview

DF9200847-B0N is a dedicated module designed by Yaskawa for the safety-level network communication of robot workstations. It integrates safety Ethernet + standard industrial bus dual links, supporting safe protocol data interaction, safe I/O remote mapping, and safe interlock cross-site communication.

B0N is the safety-enhanced redundant version, meeting ISO 13849-1 PL d / IEC 61508 SIL2, used for multi-robot connection, production line safety interlock, and remote safe signal interaction. It is the core communication board card for building a safety networked workstation with DX200/YRC1000.

II. Physical Specifications

Board Form: Standard 6U VME industrial plug-in card

Dimensions: 233mm × 160mm × 20mm

Weight: Approximately 0.70kg

Interface Configuration

VME Backplane Bus Interface

CN1: Safety Ethernet RJ45 (Dual Redundant Ports)

CN2: Standard Industrial Ethernet RJ45

CN3: Safety Expansion Terminal (External Safety Circuit Connection)

Built-in Indicators:

PWR, RUN, SAFE, LINK1/LINK2, ACT, ALM, BUS

Process Characteristics

8-layer industrial PCB, gold-plated interface; whole board three-proof coating; safety partition isolation wiring; wide-temperature industrial components, anti-vibration, anti-EMC interference.

III. Versions and Compatibility

Version Spectrum

DF9200847-B0: Basic Safety Communication Version

DF9200847-B0N: Redundant Safety Enhanced Version (with dual links, fault redundancy)

Compatible Controllers

Fully compatible: DX200 Full Series, YRC1000

Incompatible: DX100, NX100 (Hardware Bus Architecture Different)

Replacement Relationship

B0N can directly replace B0, with downward functional compatibility

Common Ethernet Board (DF9200840) cannot be interchanged, without safety redundant protocol.

IV. Core Functional Characteristics

1. Safety Communication Capability

Supports safety Ethernet protocol, dual-link redundant transmission

Safe data interaction delay < 1ms

Safe signals cross-robot / cross-workstation real-time interlock

Meets PL d / SIL2 safety level, dual-channel verification, fault self-check

2. Industrial Bus Protocol Support

EtherNet/IP Safety Protocol

Modbus TCP Safety Mapping

Supports remote safe I/O mapping, read/write interlock signals

Maximum 512 points of safety input / 512 points of safety output can be mapped

3. System Function

Multi-machine group safety synchronous shutdown

Safe door, photoelectric, emergency stop network interlock

Safe fault log with timestamp storage, supports teach pendant / upper computer retrieval

Power-on automatic link detection, dual-link fault automatic switching, without interrupting safety logic

4. Isolation and Anti-interference

Safety network and ordinary network electrical isolation

Isolation withstand voltage 2500VAC

EMC industrial grade, compatible with welding, stamping strong electromagnetic environment

V. Electrical Parameters

Power Supply: VME Backplane 5VDC ± 5%

Overall Power Consumption: Approximately 13W

Operating Temperature: 0℃～+55℃

Storage Temperature: -20℃～+70℃

Humidity: 5%～90% RH without condensation ESD Protection: Air ±15kV, Contact ±8kV

VI. LED Status Definitions

PWR: Normal power supply, always on

RUN: Module operating normally, regular flashing

SAFE: Normal safety link, always on; Flashing = Abnormal safety link

LINK1/LINK2: Dual safety network interface link status

ACT: Data transmission and reception flashing

ALM: Hardware / Safety Fault Alarm

BUS: Fieldbus communication active

VII. Installation and Configuration Tips

Installation Location: VME expansion slot of DX200/YRC1000 controller

Cabling: Separate the safety network cable and power cable. Prioritize grounding of shielded network cable at one end.

Configuration: Enter the safety communication menu in the teaching device, set IP, safety link, interlock mapping

Replace with the same model B0N without jumper wires, automatically identified, only need to check the safety network parameters

VIII. Typical Applications

Integrated safety networking and interlocking for multi-robot workstations

Safety communication across workstations in automotive welding and assembly lines

Remote safety I/O expansion, networking of safety gratings / safety door groups

Automation production line networks requiring PL d / SIL2 certification