4D33888G01 Standard High-Density 16-Channel Jumper Configurable Universal Mixed-Signal Isolated Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS
June 10, 2026

4D33888G01 Standard High-Density 16-Channel Jumper Configurable Universal Mixed-Signal Isolated Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS

NRC Class 1E nuclear safety certified, the 4D33888G01 is a high-density compact universal multi-signal acquisition terminal daughter card developed exclusively for Emerson Westinghouse Common Q nuclear safety I&C platform. Each channel supports on-board jumper switching of three core signal types: passive dry contact discrete input (DI), standard 4–20mA / 0–10V analog input (AI), and 3-wire PT100 RTD temperature input (RTD). It realizes unified centralized collection of safety interlock switch feedback, process measurement analog signals and equipment temperature monitoring signals, drastically reducing cabinet slot occupation and on-site wiring construction workload for mixed multi-type field measuring points in nuclear auxiliary safety systems.

Description

Parameter Specifications

  1. Part Number: 4D33888G01

  2. Manufacturer: Emerson Westinghouse

  3. Compatible System: Common Q Class 1E Safety Instrument & Control DCS System

  4. Matching Accessories: Universal mixed-signal master acquisition boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply

  5. PCB Material: Multi-layer isolated V-0 flame-retardant high-Tg FR-4

  6. Dimension & Weight: 145mm × 66mm × 20.6mm; Net weight: 63g

  7. Ambient Operating Envelope

    Operating Temp: -25℃ ~ +70℃

    Storage Temp: -50℃ ~ +125℃

    Humidity: 5%–95% RH, non-condensing

  8. Power Supply: DC 12V / DC 24V dual adaptive wide-range input

  9. Input Channels: 16 fully independent galvanic isolated universal configurable channels

  10. Jumper Selectable Signal Modes

    • DI: Passive dry contact discrete input (valve position feedback, safety limit switches, equipment interlock contacts, trip protection switches)

    • AI: 4–20mA DC loop current / 0–10V DC voltage analog input (pressure, flow, liquid level, differential pressure transmitters)

    • RTD: 3-wire PT100 platinum resistance temperature detector

  11. RTD Standard Measurement Range: -200℃ ~ +850℃

  12. Isolation Performance

    Channel-to-backplane isolation: 1500V AC

    Dielectric withstand: 2000V AC / 60s

    Insulation resistance: ≥1200MΩ @ 500VDC

  13. EMC Index: Power frequency interference attenuation ≥40dB, compliant with IEC 61000-6-2 industrial EMC standard

  14. Protection & Diagnosis Functions

    Per-channel precise current limiting protection

    Bidirectional TVS high-energy surge absorption

    Reverse polarity miswiring lockout protection

    Real-time full fault detection: DI contact open/short fault, AI loop break/short circuit, RTD sensor wire breakage/short circuit

    Time-stamped fault status uploaded to master controller

  15. Mechanical Reliability

    Continuous vibration resistance: 8g (10–150Hz)

    Shock resistance: 25g pulse, duration 11ms

  16. Core Feature: Single-module hot swappable under energized rack

  17. Certifications: CE, UL508, IEC60204-1, NRC Class 1E nuclear safety qualification

  18. Aging Validation Standard: 72-hour full-load high-low temperature cyclic aging test

  19. Design Service Life: ≥100,000 hours of 24/7 unattended continuous operation

  20. Warranty: 12-month global unified warranty for original & factory refurbished modules

Application Fields

  1. Nuclear Power Plant Common Q Safety I&C Racks

    High-density mixed-signal integrated acquisition terminal for reactor auxiliary cabinets, integrating safety interlock dry contacts, critical process analog transmitters and pipeline/rotating equipment PT100 temperature monitoring points to save cabinet slots.

  2. AP1000 Nuclear Post-Accident Monitoring System (PAMS)

    Multi-functional isolation signal conversion board for containment mixed measuring points including primary safety interlock switches, containment pressure/flow transmitters and accident cooling medium temperature sensors.

  3. Thermal & Hydropower Station Main Control Systems

    Compact high-density multi-purpose input module for boiler auxiliary mixed measuring points: furnace safety limit switches, steam/water pressure-flow analog transmitters and turbine/generator bearing RTD temperature sensors.

  4. Explosion-Proof Petrochemical DCS Distributed Control System

    Integrated high-density wiring terminal card for reactor area mixed field points: process emergency interlock contacts, reaction medium pressure/flow transmitters and storage tank wall temperature detectors.

  5. Offshore Oil & Gas Explosion-Proof Automation Racks

    Isolation mixed-signal acquisition interface for wellhead platform valve feedback switches, crude pipeline flow/pressure transmitters and separator equipment PT100 temperature probes.

  6. Large Diesel Generator Safety Sequential Control Cabinets

    Universal high-density input subcard integrating unit safety interlock switches, lubricating oil/coolant flow-pressure transmitters and engine main bearing temperature sensors.

  7. Municipal Large-Scale Water Treatment Safety Interlock DCS

    High-density isolation measurement terminal for pipeline emergency gate interlock switches, main pipeline flow/pressure transmitters and aeration tank blower bearing temperature detectors.

  8. Metallurgy & Cement Kiln Production Lines

    High-density mixed acquisition module for kiln high-temperature safety door interlock contacts, flue gas pressure/flow transmitters and kiln shell PT100 temperature sensors.

Series Version Iteration Logic Reference

Consistent with the iteration rule of previous Common Q terminal boards:
  • G01: Standard basic version, 1500V isolation, 40dB EMI attenuation, basic protection & fault diagnosis, no waveform capture or offline fault storage

  • G02: Reinforced industrial version, 1800V isolation, 45dB attenuation, upgraded real-time fault detection

  • G03: Gen3 high-isolation nuclear grade, 2000V isolation, 50dB attenuation, fault waveform capture + non-volatile fault log

  • G04: Gen4 flagship ultra-high isolation, 2200V isolation, 55dB attenuation, nanosecond high-precision timestamp, expanded operating temperature range

  • G05: Gen5 premium seismic grade, 2500V isolation, 60dB attenuation, anti-loose terminal structure, IEEE 344 seismic certification, extended warranty & service life

  • G06: Gen6 extreme super isolation flagship, 3000V isolation, 65dB attenuation, nuclear anti-radiation screening, double anti-loose terminals, 15-year fault data retention, full seismic & radiation certification


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