4D33888G01 Standard High-Density 16-Channel Jumper Configurable Universal Mixed-Signal Isolated Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS
Description
Parameter Specifications
Part Number: 4D33888G01
Manufacturer: Emerson Westinghouse
Compatible System: Common Q Class 1E Safety Instrument & Control DCS System
Matching Accessories: Universal mixed-signal master acquisition boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply
PCB Material: Multi-layer isolated V-0 flame-retardant high-Tg FR-4
Dimension & Weight: 145mm × 66mm × 20.6mm; Net weight: 63g
Ambient Operating Envelope
Operating Temp: -25℃ ~ +70℃
Storage Temp: -50℃ ~ +125℃
Humidity: 5%–95% RH, non-condensing
Power Supply: DC 12V / DC 24V dual adaptive wide-range input
Input Channels: 16 fully independent galvanic isolated universal configurable channels
Jumper Selectable Signal Modes
DI: Passive dry contact discrete input (valve position feedback, safety limit switches, equipment interlock contacts, trip protection switches)
AI: 4–20mA DC loop current / 0–10V DC voltage analog input (pressure, flow, liquid level, differential pressure transmitters)
RTD: 3-wire PT100 platinum resistance temperature detector
RTD Standard Measurement Range: -200℃ ~ +850℃
Isolation Performance
Channel-to-backplane isolation: 1500V AC
Dielectric withstand: 2000V AC / 60s
Insulation resistance: ≥1200MΩ @ 500VDC
EMC Index: Power frequency interference attenuation ≥40dB, compliant with IEC 61000-6-2 industrial EMC standard
Protection & Diagnosis Functions
Per-channel precise current limiting protection
Bidirectional TVS high-energy surge absorption
Reverse polarity miswiring lockout protection
Real-time full fault detection: DI contact open/short fault, AI loop break/short circuit, RTD sensor wire breakage/short circuit
Time-stamped fault status uploaded to master controller
Mechanical Reliability
Continuous vibration resistance: 8g (10–150Hz)
Shock resistance: 25g pulse, duration 11ms
Core Feature: Single-module hot swappable under energized rack
Certifications: CE, UL508, IEC60204-1, NRC Class 1E nuclear safety qualification
Aging Validation Standard: 72-hour full-load high-low temperature cyclic aging test
Design Service Life: ≥100,000 hours of 24/7 unattended continuous operation
Warranty: 12-month global unified warranty for original & factory refurbished modules
Application Fields
Nuclear Power Plant Common Q Safety I&C Racks
High-density mixed-signal integrated acquisition terminal for reactor auxiliary cabinets, integrating safety interlock dry contacts, critical process analog transmitters and pipeline/rotating equipment PT100 temperature monitoring points to save cabinet slots.
AP1000 Nuclear Post-Accident Monitoring System (PAMS)
Multi-functional isolation signal conversion board for containment mixed measuring points including primary safety interlock switches, containment pressure/flow transmitters and accident cooling medium temperature sensors.
Thermal & Hydropower Station Main Control Systems
Compact high-density multi-purpose input module for boiler auxiliary mixed measuring points: furnace safety limit switches, steam/water pressure-flow analog transmitters and turbine/generator bearing RTD temperature sensors.
Explosion-Proof Petrochemical DCS Distributed Control System
Integrated high-density wiring terminal card for reactor area mixed field points: process emergency interlock contacts, reaction medium pressure/flow transmitters and storage tank wall temperature detectors.
Offshore Oil & Gas Explosion-Proof Automation Racks
Isolation mixed-signal acquisition interface for wellhead platform valve feedback switches, crude pipeline flow/pressure transmitters and separator equipment PT100 temperature probes.
Large Diesel Generator Safety Sequential Control Cabinets
Universal high-density input subcard integrating unit safety interlock switches, lubricating oil/coolant flow-pressure transmitters and engine main bearing temperature sensors.
Municipal Large-Scale Water Treatment Safety Interlock DCS
High-density isolation measurement terminal for pipeline emergency gate interlock switches, main pipeline flow/pressure transmitters and aeration tank blower bearing temperature detectors.
Metallurgy & Cement Kiln Production Lines
High-density mixed acquisition module for kiln high-temperature safety door interlock contacts, flue gas pressure/flow transmitters and kiln shell PT100 temperature sensors.
Series Version Iteration Logic Reference
G01: Standard basic version, 1500V isolation, 40dB EMI attenuation, basic protection & fault diagnosis, no waveform capture or offline fault storage
G02: Reinforced industrial version, 1800V isolation, 45dB attenuation, upgraded real-time fault detection
G03: Gen3 high-isolation nuclear grade, 2000V isolation, 50dB attenuation, fault waveform capture + non-volatile fault log
G04: Gen4 flagship ultra-high isolation, 2200V isolation, 55dB attenuation, nanosecond high-precision timestamp, expanded operating temperature range
G05: Gen5 premium seismic grade, 2500V isolation, 60dB attenuation, anti-loose terminal structure, IEEE 344 seismic certification, extended warranty & service life
G06: Gen6 extreme super isolation flagship, 3000V isolation, 65dB attenuation, nuclear anti-radiation screening, double anti-loose terminals, 15-year fault data retention, full seismic & radiation certification
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