4D33804G01 Standard 12-Channel Jumper Configurable Universal Multi-Signal Isolated Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS
June 10, 2026

4D33804G01 Standard 12-Channel Jumper Configurable Universal Multi-Signal Isolated Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS

NRC Class 1E nuclear safety certified, the 4D33804G01 is a compact standard universal signal acquisition terminal daughter card developed for Emerson Westinghouse Common Q nuclear safety I&C platform. Each channel supports on-board jumper switching to realize three signal types: passive discrete dry contact input, standard 4–20mA / 0–10V analog input, and 3-wire PT100 RTD temperature input, which greatly reduces cabinet wiring quantity and slot occupancy for multi-type mixed field measurement points. Every channel adopts independent 1500V basic galvanic isolation and multi-stage LC passive EMI filter network to suppress power frequency coupling noise, ground loop potential offset and lightning surge transient interference. Equipped with standard hard gold-plated backplane edge connectors and corrosion-resistant nickel screw terminal blocks, the board integrates complete per-channel multi-layer protection, loop open/short-circuit/sensor fault diagnosis and full hot-swap capability, supporting online module replacement without shutting down safety control loops, adapting to high temperature, high humidity, heavy dust nuclear auxiliary plant working environments.

Description

Parameter Specifications

  1. Part Number: 4D33804G01

  2. Manufacturer: Emerson Westinghouse

  3. Compatible System: Common Q Class 1E Safety Instrument & Control DCS System

  4. Matching Accessories: Universal multi-signal master acquisition boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply

  5. PCB Material: Multi-layer isolated V-0 flame-retardant high-Tg FR-4

  6. Dimension & Weight: 120mm × 66mm × 20.6mm; Net weight: 58g

  7. Ambient Operating Envelope

    Operating Temp: -25℃ ~ +70℃

    Storage Temp: -50℃ ~ +125℃

    Humidity: 5%–95% RH, non-condensing

  8. Power Supply: DC 12V / DC 24V dual adaptive wide-range input

  9. Input Channels: 12 fully independent galvanic isolated universal configurable channels

  10. Jumper Selectable Signal Modes

    DI: Passive dry contact discrete input (valve feedback, limit switches, interlock contacts)

    AI: 4–20mA DC current / 0–10V DC voltage analog input (pressure, flow, level transmitters)

    RTD: 3-wire PT100 platinum resistance temperature detector

  11. RTD Measurement Range: -200℃ ~ +850℃

  12. Isolation Performance

    Channel-to-backplane isolation: 1500V AC

    Dielectric withstand: 2000V AC / 60s

    Insulation resistance: ≥1200MΩ @ 500VDC

  13. EMC Index: Power frequency interference attenuation ≥40dB, compliant with IEC 61000-6-2 industrial EMC standard

  14. Protection & Diagnosis Functions

    Per-channel precise current limiting protection

    Bidirectional TVS high-energy surge absorption

    Reverse polarity miswiring lockout protection

    Real-time detection of DI contact fault, AI loop open/short, RTD sensor break/short

    Time-stamped fault status uploaded to master controller

  15. Mechanical Reliability

    Continuous vibration resistance: 8g (10–150Hz)

    Shock resistance: 25g pulse, duration 11ms

  16. Core Feature: Single-module hot swappable under energized rack

  17. Certifications: CE, UL508, IEC60204-1, NRC Class 1E nuclear safety qualification

  18. Aging Validation Standard: 72-hour full-load high-low temperature cyclic aging test

  19. Design Service Life: ≥100,000 hours of 24/7 unattended continuous operation

  20. Warranty: 12-month global unified warranty for original & factory refurbished modules

Application Fields

  1. Nuclear Power Plant Common Q Safety I&C Racks

    Universal mixed-signal acquisition terminal for reactor auxiliary cabinets integrating valve feedback interlock contacts, process analog transmitters and pipeline/equipment PT100 temperature probes.

  2. AP1000 Nuclear Post-Accident Monitoring System (PAMS)

    Multi-functional isolation signal conversion board for containment auxiliary mixed measurement points of interlock switches, process pressure/flow transmitters and medium temperature sensors.

  3. Thermal & Hydropower Station Main Control Systems

    Compact multi-purpose input module for boiler auxiliary mixed measuring points: safety limit switches, water/steam flow/pressure transmitters and turbine bearing RTD sensors.

  4. Explosion-Proof Petrochemical DCS Distributed Control System

    Integrated wiring terminal card for reactor area mixed field points: equipment interlock contacts, medium analog transmitters and tank wall temperature detectors.

  5. Offshore Oil & Gas Explosion-Proof Automation Racks

    Isolation mixed-signal acquisition interface for wellhead platform valve feedback switches, crude pipeline flow/pressure transmitters and separator temperature PT100 probes.

  6. Large Diesel Generator Safety Sequential Control Cabinets

    Universal input subcard integrating unit safety interlock switches, oil pressure/coolant flow analog transmitters and engine bearing temperature sensors.

  7. Municipal Large-Scale Water Treatment Safety Interlock DCS

    Multi-signal isolation measurement terminal for pipeline interlock gate switches, flow/pressure transmitters and aeration tank equipment bearing temperature detectors.

  8. Metallurgy & Cement Kiln Production Lines

    Mixed acquisition module for kiln safety door interlock contacts, flue gas pressure/flow transmitters and kiln shell PT100 temperature sensors.


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