4D33645G04 Gen4 Reinforced High-Isolation 16-Channel Low-Current Discrete Output Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS
June 10, 2026

4D33645G04 Gen4 Reinforced High-Isolation 16-Channel Low-Current Discrete Output Terminal Daughter Card for Common Q Class 1E Nuclear Safety DCS

The 4D33645G04 is the fourth-generation reinforced NRC Class 1E nuclear safety certified low-current discrete output terminal card optimized for Emerson Westinghouse Common Q safety I&C platform. It adopts 2200V high withstand channel isolation and 55dB high-order EMI filtering circuit to effectively eliminate inductive back EMF, lightning surge and ground loop interference when driving field low-power loads such as status indicator lamps and miniature signal relays. Equipped with triple thick gold-plated backplane connectors and anti-corrosion nickel alloy terminals, the card supports full-channel high-speed fault diagnosis, multi-layer comprehensive circuit protection and hot-swap maintenance without disrupting other auxiliary control loops, maintaining ultra-stable performance under high temperature, high humidity, heavy dust and vibration working conditions.

Description

Parameter Specifications

  1. Part Number: 4D33645G04

  2. Manufacturer: Emerson Westinghouse

  3. Compatible System: Common Q Class 1E Safety Instrument & Control DCS System

  4. Matching Accessories: Discrete output logic boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply

  5. PCB Material: Multi-layer thick copper V-0 zero-halogen flame-retardant high-Tg FR-4

  6. Dimension & Weight: 118mm × 64.5mm × 19.7mm; Net weight: 55g

  7. Ambient Conditions: Operating temperature -25℃ ~ +70℃; Storage temperature -50℃ ~ +125℃; Humidity 5%~95% RH, non-condensing

  8. Power Input: DC 12V / DC 24V dual adaptive power supply

  9. Output Channels: 16 fully independent isolated channels

  10. Rated Continuous Output Current: 0.7A per channel

  11. Isolation Performance: 2200V AC isolation voltage per channel; 2200V AC dielectric withstand for 60s; Insulation resistance ≥1500MΩ @ 500VDC

  12. EMC Index: Power frequency interference attenuation ≥55dB, compliant with IEC 61000-6-2

  13. Built-in Circuit: Oversized bidirectional freewheeling absorption circuit for miniature inductive loads

  14. Protection & Diagnosis: Per-channel independent fast fuse overcurrent protection, bidirectional high-energy surge absorption, reverse connection prevention, microsecond-level short-circuit instant cut-off, full back EMF clamping, real-time overcurrent/open-circuit/over-temperature fault detection, high-precision timestamp fault code upload

  15. Mechanical Performance: Continuous vibration resistance 12g (10–150Hz); Shock resistance 30g pulse, duration 11ms

  16. Core Feature: Single-module hot swappable

  17. Certifications: CE, UL508, IEC60204-1, NRC Class 1E nuclear safety certification

  18. Aging Test Standard: 96-hour full-load high-low temperature cyclic aging

  19. Design Service Life: ≥150,000 hours of 24/7 continuous operation

  20. Warranty: 12-month global unified warranty

Application Fields

  1. Nuclear power plant Common Q Class 1E safety I&C racks: Drive terminal for auxiliary cabinet equipment status lights and miniature safety interlock relays

  2. AP1000 nuclear Post-Accident Monitoring System (PAMS): Reinforced isolation drive board for auxiliary equipment alarm annunciators and small control relays

  3. Thermal & hydropower station control systems: Output module for boiler auxiliary flame lights and turbine auxiliary safety interlock relays

  4. Explosion-proof petrochemical DCS: Wiring card for reactor tank status indicators and safety alarm miniature relays

  5. Offshore oil & gas explosion-proof automation racks: Drive interface for wellhead status lamps and auxiliary process interlock relays

  6. Large diesel generator safety sequential control cabinets: Discrete output subcard for unit fault indicator lights and control auxiliary relays

  7. Municipal large-scale water treatment safety interlock DCS: Drive terminal for liquid level indicator lamps and chemical dosing auxiliary control relays

  8. Metallurgy and cement kiln production lines: Drive module for furnace running status indicators and high-temperature auxiliary interlock small relays


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