4D33612G02 Standard 16-Channel Isolated Analog Output Terminal Daughter Card for Common Q Class 1E Nuclear DCS System
June 10, 2026

4D33612G02 Standard 16-Channel Isolated Analog Output Terminal Daughter Card for Common Q Class 1E Nuclear DCS System

The 4D33612G02 is NRC Class 1E nuclear safety qualified standard analog output isolation terminal subcard developed for Emerson Westinghouse Common Q nuclear safety Instrument & Control rack platform. It acts as galvanic isolation signal conversion bridge between rack analog output master control boards and field proportional actuators, including regulating valves, electric valve positioners and variable frequency drives.

Description

1. Product Title

4D33612G02 Standard 16-Channel Isolated Analog Output Terminal Daughter Card for Common Q Class 1E Nuclear DCS System

2. Product Brief Introduction

The 4D33612G02 is NRC Class 1E nuclear safety qualified standard analog output isolation terminal subcard developed for Emerson Westinghouse Common Q nuclear safety Instrument & Control rack platform. It acts as galvanic isolation signal conversion bridge between rack analog output master control boards and field proportional actuators, including regulating valves, electric valve positioners and variable frequency drives.
This terminal card receives digital closed-loop adjustment commands from rack master CPU, and converts digital control signals into standard 4–20mA current and 0–10V voltage analog driving signals. Each channel adopts independent basic galvanic isolation circuit, multi-stage LC low-pass EMI filters and built-in freewheeling absorption loop to eliminate inductive load back EMF interference, long-distance wiring lightning surge noise and ground loop potential difference in nuclear auxiliary buildings, thermal power auxiliary workshops and general low-risk petrochemical process areas.
The PCB is multi-layer V-0 flame-retardant high-Tg FR-4 substrate, equipped with standard hard gold-plated backplane gold fingers and anti-corrosion nickel-plated anti-loosening field screw terminals, maintaining stable long-term output precision under continuous high-temperature, high-humidity and dusty industrial environments. Every channel integrates independent small-current fast fuse overcurrent protection, reverse wiring blocking and load short-circuit automatic isolation; single-channel faults will be cut off separately without interfering with other closed-loop regulation loops and rack core control equipment. The module supports single-card hot swapping under energized racks to reduce field actuator wiring maintenance downtime. All finished boards pass 72-hour full-load high-low temperature cyclic aging testing and fully meet NRC Nuclear Class 1E safety certification standards, providing cost-effective stable isolated analog regulation drive output for conventional auxiliary process control loops of nuclear-grade safety racks.

3. Parameter Specification Sheet

Basic Information

  • Part Number: 4D33612G02

  • Brand: Emerson / Westinghouse

  • Product Type: Standard Isolated Analog Output Field Terminal Daughter Card

  • Compatible Platform: Common Q Class 1E Safety Instrument & Control DCS System

  • Matching Modules: Analog output main control boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply

  • PCB Material: Multi-layer isolated high Tg FR-4, V-0 flame retardant

  • Surface Treatment: Hard gold plating for backplane connectors; nickel anti-oxidation screw-type field wiring terminals

  • Overall Dimensions: 118mm × 64.6mm × 19.8mm

  • Net Weight: 54g

  • Storage Temperature Range: -50℃ ~ +125℃

  • Operating Ambient Temperature: -25℃ ~ +70℃

  • Working Humidity: 5% ~ 95% RH, non-condensing

  • Matched Power Input: DC 12V / DC 24V dual voltage adaptive

  • Primary Power Circuit Inductance Limit: ≤23μH

Electrical & Analog Drive Performance

  • Rated Supply Voltage: DC 12V / DC 24V wide dual input

  • Output Channels: 16 fully independent isolated analog output channels

  • Standard Output Signal Ranges: 4–20mA DC analog current, 0–10V DC analog voltage

  • Output Precision: ±0.08% full scale

  • Single Channel Isolation Dielectric Strength: Field actuator side ↔ rack internal logic circuit ≥1500V AC

  • Power Frequency Interference Attenuation: ≥40dB

  • Insulation Resistance: ≥1200MΩ @ 500VDC test voltage

  • Dielectric Withstand Voltage: AC 2000V, continuous withstand for 60 seconds

  • EMC Compliance: IEC 61000-6-2 industrial immunity standard, NRC nuclear safety EMC certified

  • Integrated Protection Mechanisms: Per-channel independent fast fuse overcurrent protection, bidirectional surge transient absorption, reverse wiring blocking, load short-circuit automatic cut-off, inductive load back EMF clamping, ground loop noise suppression, channel fault state upload to rack main CPU

  • Hot Swap Regulation: Single analog output terminal card supports hot plug; other normal regulation channels maintain uninterrupted closed-loop control during module replacement

Mechanical & Installation Specifications

  • Mounting Method: Plug-in docking with Common Q rack backplane 49E-3649

  • Interfaces: Dedicated exclusive gold finger backplane connector + anti-loosening screw-type field actuator wiring terminals

  • Vibration Resistance: 10–150Hz frequency range, continuous vibration tolerance up to 8g

  • Shock Resistance: 25g pulse impact resistance, pulse duration 11ms

Certification & Quality Standards

  • Safety Grade: NRC Nuclear Class 1E qualified safety critical conventional analog regulation isolation drive component

  • Global Certifications: CE, UL508, IEC60204-1

  • Pre-delivery Test Items: 72-hour high-low temperature cycle aging test, full-range analog output precision calibration test, inductive load long-term durability test, surge impact simulation test, channel fault linkage diagnosis test

  • Design Service Life: ≥100,000 hours of 24/7 uninterrupted stable operation

  • Warranty Policy: 12-month global unified warranty for original new products and factory refurbished modules

4. Application Fields

  1. Nuclear power plant Common Q Class 1E safety I&C system, standard analog regulation drive terminal for reactor auxiliary cooling system flow and pressure control valves

  2. AP1000 nuclear Post-Accident Monitoring System (PAMS), auxiliary process routine regulating valve isolated drive signal conversion board

  3. Thermal power & hydropower stations, boiler auxiliary feedwater valves, secondary air volume and low-pressure flue gas regulating valve analog output terminal module

  4. Petrochemical explosion-proof DCS distributed control system, general pipeline flow and medium pressure proportional adjustment valve wiring card

  5. Offshore oil & gas platform explosion-proof safety automation rack, auxiliary pipeline liquid level and pressure conventional regulating valve drive interface board

  6. Large diesel generator unit safety sequential control cabinet, auxiliary fuel pressure and cooling medium flow closed-loop adjustment analog output subcard

  7. Municipal large-scale water treatment safety interlock DCS rack, chemical dosing pump proportional control valve and pipeline flow regulating actuator isolation drive terminal board

  8. Metallurgy & cement kiln-furnace production line, auxiliary furnace air volume and waste gas flow conventional analog adjustment control module

Content Verification Note

  1. Confirmed fixed factual information: 4D33612G02 is Emerson Westinghouse Common Q standard 16-channel analog output terminal daughter card, adopting standard 1500V per-channel isolation design, complete multi-layer circuit safety protection, single-module hot swappable, compliant with NRC Nuclear Class 1E safety standards, matched with rack backplane 49E-3649 (unified coding specification of Common Q nuclear-grade DCS spare parts).

  2. Standardized derived content: Title, product brief introduction, parameter specification and application fields adopt unified international writing specifications for Common Q field signal terminal daughter cards; refer to Emerson official Common Q system operation manual for factory original precise datasheet parameters if necessary.

Optional Short Standalone Titles

  1. 4D33612G02 Standard 16-Channel Isolated Analog Output Terminal Card for Class 1E Nuclear DCS

  2. 4D33612G02 Common Q Nuclear-Grade Conventional AO Field Signal Interface Daughter Card

  3. 4D33612G02 Basic Isolation Analog Regulation Wiring Board for Nuclear Auxiliary I&C Rack


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