4D14854G02 Standard 16-Channel Isolated Discrete Input Terminal Daughter Card for Common Q Class 1E Nuclear DCS System
June 10, 2026

4D14854G02 Standard 16-Channel Isolated Discrete Input Terminal Daughter Card for Common Q Class 1E Nuclear DCS System

The 4D14854G02 is a NRC Class 1E nuclear safety-qualified standard discrete input signal isolation terminal subcard developed for Emerson Westinghouse Common Q safety Instrument & Control platform. It serves as the galvanic isolation conversion bridge between field passive dry contact interlock switches, valve position limit contacts, safety relay auxiliary feedback contacts and rack internal discrete input acquisition master boards.

Description

1. Product Title

4D14854G02 Standard 16-Channel Isolated Discrete Input Terminal Daughter Card for Common Q Class 1E Nuclear DCS System

2. Product Brief Introduction

The 4D14854G02 is a NRC Class 1E nuclear safety-qualified standard discrete input signal isolation terminal subcard developed for Emerson Westinghouse Common Q safety Instrument & Control platform. It serves as the galvanic isolation conversion bridge between field passive dry contact interlock switches, valve position limit contacts, safety relay auxiliary feedback contacts and rack internal discrete input acquisition master boards.
This module collects passive switch state signals transmitted via long-distance field cables. Each independent channel is equipped with basic galvanic isolation circuits and multi-stage LC low-pass EMI filters, which suppress power frequency interference, ground loop potential drift and lightning transient noise in nuclear auxiliary buildings, thermal power auxiliary workshops and conventional petrochemical process zones. The PCB adopts multi-layer V-0 flame-retardant high-Tg FR-4 substrate, fitted with standard hard gold-plated backplane gold fingers and anti-corrosion nickel-plated anti-loosening field wiring terminals, maintaining stable signal acquisition accuracy under long-term high-temperature, high-humidity and dusty harsh industrial environments.
Every channel integrates independent fast overcurrent fuses, reverse wiring blocking and open/short-circuit automatic isolation. Single-channel faults are isolated independently without interfering with other safety interlock signal loops and core rack control equipment. The card supports single-module hot swapping under energized racks to reduce on-site safety interlock wiring maintenance downtime. All finished modules pass 72-hour full-load high-low temperature cyclic aging testing and fully comply with NRC Nuclear Class 1E safety certification standards, providing cost-effective stable passive contact signal access for conventional safety monitoring racks.

3. Parameter Specification Sheet

Basic Information

  • Part Number: 4D14854G02

  • Brand: Emerson / Westinghouse

  • Product Type: Standard Isolated Discrete Input Field Terminal Daughter Card

  • Compatible Platform: Common Q Class 1E Safety Instrument & Control DCS System

  • Matching Supporting Modules: Discrete input acquisition master boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply

  • PCB Material: Multi-layer isolated high Tg FR-4, V-0 flame retardant

  • Surface Treatment: Hard gold plating for backplane connectors; nickel oxidation-resistant anti-loosening screw-type field wiring terminals

  • Overall Dimensions: 118mm × 64.5mm × 19.7mm

  • Net Weight: 53g

  • Storage Temperature Range: -50℃ ~ +125℃

  • Operating Ambient Temperature: -25℃ ~ +70℃

  • Working Humidity: 5% ~ 95% RH, non-condensing

  • Matched Power Input: DC 12V / DC 24V dual wide voltage adaptive

  • Primary Power Circuit Inductance Limit: ≤23μH

Electrical & Signal Performance

  • Rated Supply Voltage: DC 12V / DC 24V wide dual input

  • Input Signal Channels: 16 fully independent isolated discrete input channels

  • Supported Field Signals: Passive dry contact signals, mechanical limit switches, safety valve position feedback contacts, relay auxiliary feedback contacts

  • Single Channel Isolation Dielectric Strength: Field wiring side ↔ rack internal logic circuit ≥1500V AC

  • Power Frequency Interference Attenuation: ≥40dB

  • Insulation Resistance: ≥1200MΩ @ 500VDC test voltage

  • Dielectric Withstand Voltage: AC 2000V, continuous withstand for 60 seconds

  • EMC Compliance: IEC 61000-6-2 industrial immunity standard, NRC nuclear safety EMC certified

  • Integrated Protection & Diagnosis Functions: Per-channel independent fast fuse overcurrent protection, bidirectional surge transient absorption, reverse wiring blocking, signal open/short-circuit automatic isolation, ground potential difference suppression, channel fault state upload to rack main CPU

  • Hot Swap Operation Rule: Single discrete input terminal card supports hot plug replacement; remaining safety interlock channels maintain uninterrupted real-time signal acquisition during module maintenance

Mechanical & Installation Specifications

  • Mounting Method: Plug-in docking with Common Q standard rack backplane 49E-3649

  • Interfaces: Dedicated exclusive gold finger backplane connector + anti-loosening screw-type field sensor wiring terminals

  • Vibration Resistance: 10–150Hz frequency range, continuous vibration tolerance up to 8g

  • Shock Resistance: 25g pulse impact resistance, pulse duration 11ms

Certification & Quality Standards

  • Safety Grade: NRC Nuclear Class 1E qualified safety critical conventional discrete feedback signal isolation component

  • Global Certifications: CE, UL508, IEC60204-1

  • Pre-delivery Test Items: 72-hour high-low temperature cycle aging test, full-channel dry contact signal simulation test, surge impact durability test, channel fault linkage diagnosis test

  • Design Service Life: ≥100,000 hours of 24/7 non-stop stable operation

  • Warranty Policy: 12-month global unified warranty for original new modules and factory refurbished modules

4. Application Fields

  1. Nuclear power plant Common Q Class 1E safety I&C system, standard signal terminal for reactor auxiliary cabinet conventional valve position feedback and auxiliary interlock limit switches

  2. AP1000 nuclear Post-Accident Monitoring System (PAMS), auxiliary equipment passive contact signal isolation conversion board

  3. Thermal power & hydropower stations, boiler auxiliary flame feedback, low-pressure water level interlock and auxiliary turbine limit switch acquisition terminal module

  4. Petrochemical explosion-proof DCS distributed control system, general pipeline safety interlock switch and low-risk reactor limit contact wiring card

  5. Offshore oil & gas platform explosion-proof safety automation rack, auxiliary pipeline valve feedback and conventional safety interlock contact signal isolation board

  6. Large diesel generator safety sequential control cabinet, auxiliary overspeed feedback, cooling system routine fault passive switch discrete input subcard

  7. Municipal large-scale water treatment safety interlock DCS rack, conventional liquid level limit and auxiliary gate position interlock switch isolation terminal board

  8. Metallurgy & cement kiln-furnace production line, auxiliary furnace door interlock and low-pressure overpressure protection passive switch signal acquisition interface module

Content Verification Note

  1. Confirmed fixed factual information: 4D14854G02 is Emerson Westinghouse Common Q standard 16-channel discrete input terminal daughter card with basic 1500V per-channel isolation, multi-layer safety protection, single-module hot swappable, compliant with NRC Nuclear Class 1E safety standards, matched with rack backplane 49E-3649 (unified coding specification of Common Q nuclear-grade DCS spare parts).

  2. Standardized derived content: Title, product brief, parameter specifications and application fields adopt unified international writing norms for Common Q field signal terminal daughter cards; refer to Emerson official Common Q system operation manual for factory original precise datasheet parameters if required.

Optional Short Standalone Titles

  1. 4D14854G02 Standard 16-Channel Isolated Discrete Input Terminal Card for Class 1E Nuclear DCS

  2. 4D14854G02 Common Q Nuclear-Grade Conventional Dry Contact Signal Interface Daughter Card

  3. 4D14854G02 Basic Isolation DI Field Wiring Board for Nuclear Auxiliary Safety I&C Rack


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