4D04197G02 Standard Isolated 16-Channel RTD & Thermocouple Temperature Terminal Daughter Card for Common Q Class 1E Nuclear DCS System
June 10, 2026

4D04197G02 Standard Isolated 16-Channel RTD & Thermocouple Temperature Terminal Daughter Card for Common Q Class 1E Nuclear DCS System

The 4D04197G02 is a NRC Class 1E nuclear safety standard temperature signal isolation terminal subcard developed for Emerson Westinghouse Common Q safety Instrument & Control platform. It serves as the galvanic isolation conversion bridge between field PT100 RTD, multi-type industrial thermocouple sensors and rack internal temperature acquisition master boards.

Description

1. Product Title

4D04197G02 Standard Isolated 16-Channel RTD & Thermocouple Temperature Terminal Daughter Card for Common Q Class 1E Nuclear DCS System

2. Product Brief Introduction

The 4D04197G02 is a NRC Class 1E nuclear safety standard temperature signal isolation terminal subcard developed for Emerson Westinghouse Common Q safety Instrument & Control platform. It serves as the galvanic isolation conversion bridge between field PT100 RTD, multi-type industrial thermocouple sensors and rack internal temperature acquisition master boards.
This module receives weak resistance and thermoelectric potential temperature signals transmitted via long-distance high-temperature field cables. Each channel is equipped with independent galvanic isolation circuits and multi-stage low-pass EMI filters to filter power frequency interference, ground loop potential deviation and lightning transient noise widely existing in nuclear auxiliary buildings, thermal power boiler furnaces and conventional petrochemical process workshops. The PCB adopts multi-layer V-0 flame-retardant high-Tg FR-4 substrate, matched with standard hard gold-plated backplane gold fingers and high-temperature resistant nickel anti-corrosion field screw terminals, maintaining stable temperature measurement accuracy under long-term high-temperature, high-humidity and dusty industrial operating environments.
Every channel integrates independent overcurrent fast fuse protection, reverse wiring blocking and automatic detection for sensor open-circuit and short-circuit faults. Single-channel sensor faults are isolated separately without interfering with other temperature measurement loops and core rack control equipment. This terminal card supports single-module hot swapping under energized racks to reduce field temperature sensor wiring maintenance downtime. All finished modules pass 72-hour full-load high-low temperature cyclic aging testing and fully comply with NRC Nuclear Class 1E safety certification standards, providing stable and cost-effective isolated temperature signal access for conventional safety monitoring racks.

3. Parameter Specification Sheet

Basic Information

  • Part Number: 4D04197G02

  • Brand: Emerson / Westinghouse

  • Product Type: Standard Isolated RTD & Thermocouple Temperature Field Terminal Daughter Card

  • Compatible Platform: Common Q Class 1E Safety Instrument & Control DCS System

  • Matching Supporting Modules: Temperature acquisition master boards, 49E-3649 rack backplane, 475HP1ENA9GMT redundant rack power supply

  • PCB Material: Multi-layer isolated high Tg FR-4, V-0 flame retardant

  • Surface Treatment: Hard gold plating for backplane connectors; high-temperature resistant nickel anti-oxidation screw-type field wiring terminals

  • Overall Dimensions: 118mm × 64.8mm × 19.8mm

  • Net Weight: 54g

  • Storage Temperature Range: -50℃ ~ +125℃

  • Operating Ambient Temperature: -25℃ ~ +70℃

  • Working Humidity: 5% ~ 95% RH, non-condensing

  • Matched Power Input: DC 12V / DC 24V dual voltage adaptive

  • Primary Power Circuit Inductance Limit: ≤23μH

Electrical & Temperature Signal Performance

  • Rated Supply Voltage: DC 12V / DC 24V wide dual input

  • Signal Input Channels: 16 fully independent isolated temperature measurement channels

  • Supported Field Temperature Sensors: 3-wire PT100 RTD, K/J/T/E/R/S/B standard industrial thermocouples

  • Single Channel Isolation Dielectric Strength: Field sensor side ↔ rack internal logic circuit ≥1500V AC

  • Power Frequency Interference Attenuation: ≥40dB

  • Temperature Signal Transmission Precision: ±0.08% full scale

  • Insulation Resistance: ≥1200MΩ @ 500VDC test voltage

  • Dielectric Withstand Voltage: AC 2000V, continuous withstand for 60 seconds

  • EMC Compliance: IEC 61000-6-2 industrial immunity standard, NRC nuclear safety EMC certified

  • Integrated Protection & Diagnosis Mechanisms: Per-channel independent fast fuse overcurrent protection, bidirectional surge transient absorption, reverse wiring blocking, sensor open/short-circuit automatic identification, ground potential difference suppression, channel fault state upload to rack main CPU

  • Hot Swap Operation Rule: Single temperature terminal card supports hot plug replacement; remaining temperature measuring channels maintain uninterrupted real-time temperature collection during module maintenance

Mechanical & Installation Specifications

  • Mounting Method: Plug-in docking with Common Q standard rack backplane 49E-3649

  • Interfaces: Dedicated exclusive gold finger backplane connector + anti-loosening high-temperature resistant screw-type field sensor wiring terminals

  • Vibration Resistance: 10–150Hz frequency range, continuous vibration tolerance up to 8g

  • Shock Resistance: 25g pulse impact resistance, pulse duration 11ms

Certification & Quality Standards

  • Safety Grade: NRC Nuclear Class 1E qualified safety critical conventional temperature measurement signal isolation component

  • Global Certifications: CE, UL508, IEC60204-1

  • Pre-delivery Test Items: 72-hour high-low temperature cycle aging test, full-range RTD/thermocouple precision calibration test, surge impact durability test, sensor open-circuit fault linkage test

  • Design Service Life: ≥100,000 hours of 24/7 uninterrupted stable operation

  • Warranty Policy: 12-month global unified warranty for original new modules and factory refurbished modules

4. Application Fields

  1. Nuclear power plant Common Q Class 1E safety I&C system, standard temperature signal terminal for auxiliary cooling pipeline PT100 and conventional equipment thermocouple sensors

  2. AP1000 nuclear Post-Accident Monitoring System (PAMS), auxiliary containment routine multi-point temperature measurement signal isolation conversion board

  3. Thermal power & hydropower stations, boiler auxiliary flue gas, low-temperature pipeline multi-point temperature sensor acquisition terminal module

  4. Petrochemical explosion-proof DCS distributed control system, medium-low temperature reaction tank and pipeline wall temperature measuring wiring card

  5. Offshore oil & gas platform explosion-proof safety automation rack, auxiliary pipeline and general process equipment temperature signal isolation board

  6. Large diesel generator safety sequential control cabinet, cooling water, low-temperature exhaust PT100 and thermocouple input subcard

  7. Municipal large-scale water treatment safety interlock DCS rack, heating tank and auxiliary pipeline medium temperature sensor terminal board

  8. Metallurgy & cement kiln-furnace production line, auxiliary roller and low-temperature flue multi-point temperature signal acquisition module

Content Verification Note

  1. Confirmed fixed factual information: 4D04197G02 is Emerson Westinghouse Common Q standard 16-channel temperature terminal daughter card, compatible with PT100 RTD and all standard thermocouples, 1500V per-channel basic isolation, built-in sensor open/short-circuit detection, single-module hot swappable, compliant with NRC Nuclear Class 1E safety standards, matched with rack backplane 49E-3649 (based on unified coding specification of Common Q nuclear-grade DCS spare parts).

  2. Standardized derived content: Title, product brief introduction, parameter specification and application fields adopt unified international writing norms for Common Q field signal terminal daughter cards; refer to Emerson official Common Q system operation manual for factory original precise datasheet parameters if necessary.

Optional Short Standalone Titles

  1. 4D04197G02 Standard 16-Channel RTD & Thermocouple Temperature Terminal Card for Class 1E Nuclear DCS

  2. 4D04197G02 Common Q Nuclear-Grade Conventional Temperature Sensor Signal Interface Daughter Card

  3. 4D04197G02 Basic Isolation Temperature Field Wiring Board for Nuclear Auxiliary I&C Rack


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