Detailed Specifications

• Manufacturer: Emerson (formerly Westinghouse)

• Model: 3D04101G04

• Revision: G04 (enhanced over G01‑G03)

• Compatible System: Ovation™ DCS (all software versions, v3.x–v4.x)

• Type: Rugged Industrial Operator Keyboard (HMI)

• Key Layout: Tactile, industrial‑grade keys (function, numeric, navigation, alarm ack, system control)

• Interface: Proprietary Ovation serial bus (direct to Ovation workstation)

• Enclosure: Heavy‑duty metal frame + impact‑resistant plastic; sealed for dust/spill resistance

• Operating Temperature: 0 °C to +55 °C (extended vs. G01: 0–50 °C)

• Storage Temperature: −25 °C to +75 °C

• Power: 5 VDC ±5% (supplied by Ovation workstation)

• Power Consumption: <4.2 W (lower than G01: <5 W)

• Protection: ESD, surge, EMI shielding; IP31 (improved over G01 IP30)

• Mounting: Panel‑mount (standard cutout) or desktop

• Weight: Approx. 1.7 kg (lighter than G01: 1.8 kg)

• Certifications: CE, UL, CSA, RoHS 2011/65/EU (G04 adds RoHS)

Key Features (G04 Improvements)

• Fully backward compatible: Plug‑and‑play with all Ovation workstations; no drivers needed; direct replacement for G01/G02/G03.

• Enhanced durability: Upgraded key switches (15+ million keystrokes vs. G01’s 10 million); reinforced chassis for harsh environments.

• Better EMC performance: Improved EMI/ESD shielding; compliant with EN 61000‑6‑2 / EN 61000‑6‑4.

• Extended temperature range: Operates reliably at higher ambient temperatures (up to +55 °C).

• Lower power draw: Reduces heat generation; improves long‑term reliability.

• RoHS compliance: Environmentally friendly for modern plant standards.

• Optimized keycaps: Anti‑glare, wear‑resistant legends; easier cleaning for spill/dust exposure.

Applications

• Power Generation: Fossil, nuclear, and renewable plant control rooms; boiler/turbine monitoring, alarm management, process tuning.

• Water/Wastewater: Treatment plant SCADA, pump station control, distribution network monitoring.

• Heavy Industry: Petrochemical, refining, pulp/paper, metal processing control rooms.

• Legacy System Upgrades: Cost‑effective refresh for aging G01–G03 keyboards; standardization across Ovation fleetsEmerson.

Installation & Connection

1. Mounting: Secure to control panel (standard cutout) or place on desktop.

2. Cabling: Connect dedicated Ovation serial cable between keyboard and workstation port.

3. Power‑on: Workstation provides 5 VDC; keyboard is auto‑recognized by Ovation software.

4. Verification: Check Power/Status LEDs; test all keys for responsive input.

Troubleshooting

• No Power/Response: Reseat cable; verify workstation 5 VDC output; inspect for physical damage.

• Sticky/Unresponsive Keys: Clean keycaps with approved industrial cleaner; remove debris.

• Communication Errors: Restart Ovation workstation; confirm firmware compatibility.

• Intermittent Input: Check for loose cables or nearby EMI sources.

Related Part Numbers

• 3D04101G01: Original revision (Sub 01)

• 3D04101G02/G03: Intermediate revisions

• 3D04061G01/G02: Predecessor Ovation operator keyboards

• Ovation Workstations: 1C311xx series HMI terminalsEmerson

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