Product Specification: B&R 5PC600.X855-03 CPU Motherboard
Description
Product Specification: B&R 5PC600.X855-03 CPU Motherboard
1. Product Overview
2. Basic Product Information
Manufacturer and Model Identity
Core System Specifications
Processor: Intel Pentium M (Banias core, 0.13μm process), 1800 MHz core frequency, 400 MHz PSB (Processor System Bus), 2 MB L2 cache (double the capacity of 01 variant), low-power design (core voltage 1.35 V), supports MMX and SSE2 instruction sets.
Chipset: Intel 82855GME (GMHC) northbridge + Intel 82801DB (ICH4) southbridge, industrial-grade, long-term lifecycle support, optimized for low power, stability, and extended temperature operation.
Memory: 1×184-pin SO-DIMM DDR slot, supports up to 1 GB DDR SDRAM (333 MHz, PC2700, non-ECC), 2.5 V memory voltage, compatible with B&R 5MMDDR series modules.
Graphics: Integrated Intel Extreme Graphics 2 (embedded in 855GME chipset), up to 64 MB shared memory, max 32-bit color depth, supports DVI-I/Smart Display Link and LVDS display outputs, enhanced driver optimization for industrial HMI visualization.
Storage Interfaces: 2×IDE (UDMA 100) ports for HDD/SSD, supports CompactFlash (CF) card via adapter, compatible with industrial storage devices, enhanced signal integrity for high-vibration environments.
Expansion Slots: 1×AP Link slot for B&R Automation Panel connection, compatible with APC620 chassis PCI expansion, supports plug-and-play integration with APC620 touch screens (5PC600.X855-02).
BIOS: AMI BIOS, version X855GME 1.20 (released 08/05/2013), supports system configuration, hardware monitoring, boot management, and remote diagnostics, with enhanced compatibility for modern industrial OS.
Electrical Characteristics
Power Supply: 24 V DC ±20% (18–30 V DC, industrial wide-range input), compatible with APC620 system power distribution, reverse polarity protection included.
Power Consumption: 20–24 W (typical, full load with CPU, memory, and integrated graphics), slightly higher than 01 variant due to upgraded CPU, with optimized power management for energy efficiency.
Protection Features: Overvoltage, undervoltage, short-circuit protection; ESD protection on all I/O ports; overcurrent protection for CPU and memory circuits; surge protection for power inputs; enhanced transient voltage suppression for harsh electrical environments.
Battery: Onboard 3 V lithium battery (compatible with model 0AC201.9) for RTC (real-time clock) and BIOS parameter retention, 2.5-year service life, with low-battery monitoring via BIOS.
Voltage Regulation: Onboard isolated DC/DC converters generate 1.35 V (CPU), 2.5 V (memory), 3.3 V (I/O), 5 V (peripherals) for stable power distribution, with improved ripple suppression for high-load operation.
Physical and Mechanical Properties
Dimensions: 185 mm (L) × 122 mm (W) × 20 mm (H) (half-size industrial motherboard, optimized for APC620 chassis).
Weight: Approximately 0.88 kg (bare board, no accessories), marginally heavier than 01 variant due to upgraded CPU components.
Construction: Industrial-grade PCB with anti-corrosion conformal coating, reinforced solder joints, and component retention clips for enhanced vibration resistance; extended temperature-rated capacitors and resistors for harsh environments.
Protection Rating: IP20 (board surface and components, dust and splash resistant when installed in APC620 chassis).
Vibration Resistance: 2–9 Hz (1.75 mm amplitude); 9–200 Hz (0.5 g continuous, EN 61131-2 compliant), with improved component anchoring for high-vibration machinery applications.
Shock Resistance: 20 g (11 ms pulse, operational; 30 g non-operational), enhanced over 01 variant for rugged deployment.
Mounting: Screw-mounted inside APC620 chassis, compatible with vertical/horizontal installation of the host system, with standardized mounting holes for easy replacement.
Environmental Limits
Operating Temperature: 0°C to +55°C (passive cooling, no fan required), extended by 5°C compared to 01 variant for high-temperature industrial environments; extends to +60°C with optional chassis fan kit.
Storage Temperature: -40°C to +75°C.
Relative Humidity: 10%–95% (non-condensing, operational/storage).
Pollution Degree: 2 (industrial environment per EN 61131-2).
Altitude: Up to 3,000 m (no performance derating; above 3,000 m, derate 1°C per 300 m).
Compliance and Certification
3. Core Functions and Product Positioning
Core Functions
Upgraded Industrial Computing: 1.8 GHz Pentium M processor and 2 MB L2 cache deliver 12.5% higher clock speed and double the cache capacity compared to 01 variant, supporting complex control algorithms, multi-tasking, and data-intensive applications with faster processing and reduced latency.
Integrated High-Performance Graphics: Intel Extreme Graphics 2 supports high-resolution display outputs (DVI-I/LVDS) for HMI, industrial monitoring, and visualization, with optimized drivers for smoother graphics rendering and improved compatibility with B&R HMI software.
Flexible and Redundant Storage Support: Dual IDE ports and CompactFlash compatibility enable diverse storage configurations (HDD/SSD/CF) for data storage, system booting, and optional redundancy for critical data protection, with enhanced stability in high-vibration environments.
Rich Native I/O Connectivity: Onboard 2×USB 2.0, 2×RS232, 1×Gigabit Ethernet, PS/2 combo port, and audio I/O for seamless integration with peripherals, sensors, and industrial networks, with improved ESD protection for all ports.
Reliable System Maintenance & Recovery: Hardware watchdog timer for automatic system recovery in case of crashes; onboard battery for RTC/BIOS retention; tool-less memory and storage replacement for easy maintenance; BIOS supports remote configuration and diagnostics, with enhanced error logging for troubleshooting.
Seamless APC620 Platform Compatibility: Designed exclusively for APC620 series chassis, supporting all expansion slots, I/O interfaces, and power supply specifications of the host system for plug-and-play integration, fully compatible with APC620 touch screens (5PC600.X855-02) and system units (5PC600.SX05-00/01).
Operational Features
Product Positioning
4. Core Performance Parameters
Computing Performance
CPU Frequency: 1800 MHz (Pentium M).
Cache: 2 MB L2 cache, 32 KB L1 instruction cache, 32 KB L1 data cache.
Memory: Up to 1 GB DDR (333 MHz, PC2700).
Chipset: Intel 82855GME + ICH4 (industrial-grade).
Instruction Sets: MMX, SSE2.
Graphics & Display Performance
GPU: Intel Extreme Graphics 2 (integrated).
Shared Memory: Up to 64 MB.
Max Resolution: 1920×1200 (DVI-I, 60 Hz).
Color Depth: Up to 32-bit.
Display Outputs: DVI-I/Smart Display Link, LVDS.
Storage & Interface Performance
Storage Ports: 2×IDE (UDMA 100), CompactFlash compatible.
Ethernet: 1×Gigabit Ethernet (10/100/1000 Mbps, IEEE 802.3).
USB: 2×2.0 (480 Mb/s).
Serial: 2×RS232 (DB9, 115.2 kbps max).
Expansion: 1×AP Link slot, compatible with APC620 PCI slots.
Reliability & Environmental Performance
MTBF: >200,000 hours (25°C, bare board).
Operating Temperature: 0°C to +55°C (passive cooling).
Power Consumption: 20–24 W (typical full load).
Battery Life: 2.5 years (RTC/BIOS battery).
Lifecycle: 10 years (industrial component availability).
5. General Matching Accessories and Compatible Devices
Compatible Hardware
Memory: 184-pin SO-DIMM DDR (333 MHz, PC2700, up to 1 GB, non-ECC), compatible with B&R 5MMDDR series modules.
Storage: 2.5” IDE HDD/SSD (industrial-grade), CompactFlash (CF) cards (via IDE adapter).
Replacement Parts: 3 V lithium battery (0AC201.9), BIOS upgrade chip (X855GME v1.20), thermal paste, anti-static gloves, conformal coating kit.
Cooling: Passive heat sink (standard), optional chassis fan kit (for high-temperature environments or continuous high-load operation).
Cables: IDE cables, USB cables, serial cables, DVI-I/LVDS display cables, AP Link cables, power cables.
Compatible Systems & Software
Host Chassis: B&R APC620 series (5PC600.SX01-00, 5PC600.SX02-00, 5PC600.SX05-00, 5PC600.SX05-01).
HMI Touch Screens: B&R 5PC600.X855-02 (APC620 dedicated touch screen).
Operating Systems: Windows XP Embedded, Windows 7, Windows 10 IoT Enterprise, Linux (real-time variants like RTOS, LinuxCNC).
Software: B&R Automation Studio (configuration/programming/diagnostics), BIOS upgrade tool (X855GME v1.20), system monitoring software, thermal management tools.
Installation & Maintenance Tools
Tools: Phillips screwdriver, anti-static ESD mat, thermal paste applicator, cable tie set.
Cleaning Kit: Soft brush, compressed air (for PCB and connector cleaning), contact cleaner (for I/O ports and expansion slots).
6. Application Scope and Usage Notes
Application Scope
Factory Automation: Complex assembly lines, multi-axis motion control stations, centralized HMI and monitoring systems, material handling systems (automated conveyors, AGVs), high-speed packaging machinery.
Process Automation: Medium-to-large scale water treatment plants, pharmaceutical production lines (batch processing, packaging), food & beverage processing lines (dairy, beverage, bakery), medium-scale chemical processing facilities, energy management systems (power distribution, monitoring).
Machinery Automation: Textile machinery (multi-axis looms, knitting machines), plastic processing machinery (injection molders, extruders), woodworking CNC machines, metalworking equipment (lathes, mills, grinders), printing and paper processing machinery.
Industrial HMI & Monitoring: Industrial display systems, data acquisition stations, remote monitoring terminals, machine vision integration (medium processing load), building automation (HVAC, access control for industrial facilities).
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