Product Specification: B&R 5PC810.SX01-00 Automation PC System
Description
Product Specification: B&R 5PC810.SX01-00 Automation PC System
1. Product Overview
2. Basic Product Information
Manufacturer and Model Identity
Core System Specifications
Processor: Intel Core 2 Duo (dual-core, low-power, industrial-grade), optimized for real-time automation and multitasking.
Chipset: Intel 945 GM with GMA 950 graphics, supporting 2D/3D visualization and high-resolution display output.
Memory: Up to 3 GB DDR2 RAM (dual-channel, 667 MHz front-side bus), expandable for data-intensive tasks.
Storage: 2 × CompactFlash (CFast) slots (no moving parts, shock/vibration resistant); optional SSD for higher capacity.
Graphics: Integrated GMA 950, supports SDL/DVI/monitor output for external displays or B&R HMI panels.
Firmware: Industrial BIOS with extended temperature support, ESD protection, and long-term component availability.
Electrical Characteristics
Nominal Voltage: 24 VDC ±25% (18–30 VDC), SELV-compliant, isolated power input.
Nominal Current: 6 A (full load), low energy consumption for efficiency.
Power Consumption: Typical 60–70 W (full load, CPU + I/O + expansion).
Inrush Current: Max 50 A (<300 µs), protected by internal fusing and surge suppression.
Battery: Renata 950 mAh lithium-ion, 2.5-year service life, removable (accessible via orange front door).
Power/Reset Controls: Power button, reset button, and buzzer for status alerts.
LED Indicators: Power, HDD activity, Link 1, Link 2 (Ethernet status).
I/O Connectivity
Ethernet: 2 × 10/100/1000 Mbps (RJ45), industrial-grade, supports PROFINET, EtherNet/IP, Modbus TCP, OPC UA.
USB: 5 × USB 2.0 (front/rear), for peripherals, storage, and service access.
Serial: 2 × RS232 (DB9), for legacy device communication (printers, scanners, PLCs).
Video: SDL (Smart Display Link) / DVI, for direct connection to B&R HMI panels or external monitors.
Expansion Slot: 1 × hybrid slot (supports PCI Express or PCI expansion cards for custom I/O, communication, or motion control modules).
Dongle Port: Yes, for software license protection.
Physical and Mechanical Properties
Dimensions: 81.3 mm (W) × 270 mm (H) × 252.7 mm (D), compact DIN-rail mount design.
Weight: Approximately 2.2 kg (aluminum chassis, full assembly).
Chassis Material: Industrial aluminum alloy, anodized, corrosion-resistant.
Protection Rating: IP20 (protected against finger contact and solid objects >12 mm), suitable for control cabinet installation.
Cooling System: Passive cooling via heat sink; optional active fan kit for high-temperature environments.
Vibration Resistance: 2–9 Hz (1.75 mm amplitude); 9–200 Hz (0.5 g continuous, 1 g occasional, EN 61131-2 compliant).
Shock Resistance: 15 g (11 ms pulse, operational); 30 g (15 ms pulse, non-operational).
Mounting: DIN-rail mount or panel mount, secured with industrial fasteners for stability.
Environmental Limits
Operating Temperature: 0°C to +50°C (full performance); -20°C to +60°C (limited performance).
Storage Temperature: -40°C to +85°C, safe for long-term storage.
Relative Humidity: 5%–95% RH (non-condensing), resistant to moisture and condensation.
Pollution Degree: 2 (EN 61131-2), suitable for factory floors with dust, oil mist, and light grease.
Altitude: Up to 3,000 m (no derating); above 3,000 m, derate 1°C per 300 m.
Compliance and Certification
3. Core Functions and Product Positioning
Core Functions
High-Performance Real-Time Control: Dual-core Intel Core 2 Duo CPU delivers robust processing power for complex automation tasks, motion control, and real-time data processing.
Integrated Visualization Support: SDL/DVI interface enables direct connection to B&R HMI panels or external monitors, supporting high-resolution graphics for HMI and SCADA applications.
Rugged Industrial Connectivity: Dual Gigabit Ethernet, multiple USB/serial ports, and a hybrid expansion slot provide seamless integration with PLCs, sensors, drives, and peripheral devices.
Shock/Vibration Resistant Storage: Dual CompactFlash slots (no moving parts) ensure reliable data storage in high-vibration industrial environments.
Flexible Expansion: Hybrid PCI/PCIe slot allows customization with specialized I/O, communication, or motion control cards to meet application-specific requirements.
Operational Features
Product Positioning
4. Core Performance Parameters
System Performance
Processor: Intel Core 2 Duo (dual-core, industrial-grade).
Memory/Storage: Up to 3 GB DDR2 RAM, 2 × CompactFlash slots.
Graphics: Integrated GMA 950, SDL/DVI output.
Electrical Performance
Power Supply: 24 VDC ±25%, 6 A nominal current.
Battery: 2.5-year service life, removable lithium-ion.
I/O Performance
Ethernet: 2 × Gigabit Ethernet (10/100/1000 Mbps).
USB/Serial: 5 × USB 2.0, 2 × RS232.
Expansion: 1 × hybrid PCI/PCIe slot.
Environmental & Mechanical Performance
Operating Temperature: 0°C to +50°C (full performance).
Protection Rating: IP20 (chassis).
Cooling: Passive heat sink (optional fan kit).
Weight/Dimensions: ~2.2 kg, 81.3 × 270 × 252.7 mm.
5. Compatible Devices and Matching Accessories
Compatible Hardware
HMI Panels: B&R 5PC781/5PC782 series touch displays (10.4–15 inch), SDL-compatible panels.
Expansion Cards: PCI/PCIe-based I/O modules, motion control cards, communication adapters (PROFINET, EtherCAT).
Storage: Industrial CompactFlash cards, SSDs (B&R certified for long-term reliability).
Mounting Accessories: DIN-rail mounting kits, panel mount brackets, IP20 cable glands.
Replacement Parts: Spare lithium-ion battery (Renata 950 mAh), fan kit (optional), heat sink.
Compatible Systems & Software
Operating Systems: Windows 10 IoT Enterprise, Windows 7, Linux real-time distributions, B&R Automation Runtime.
HMI/SCADA Software: B&R Automation Studio, Siemens WinCC, Wonderware InTouch, CODESYS.
Communication Protocols: PROFINET, EtherNet/IP, Modbus TCP, OPC UA, RS232-based protocols.
Installation & Maintenance Tools
Tools: Phillips screwdriver set, anti-static ESD mat/gloves, DIN-rail mounting tool, torque wrench.
Maintenance Kit: Spare battery, fan filter (optional), industrial cleaning wipes, anti-static wrist strap.
6. Application Scope and Usage Notes
Application Scope
Machinery Automation: Plastic injection molding machines, textile looms, woodworking CNC machines, metalworking equipment control systems.
Factory Automation: Assembly line control stations, packaging machinery controllers, material handling system hubs, factory monitoring workstations.
Process Automation: Water treatment control rooms, food & beverage processing lines, pharmaceutical packaging, chemical plant local control units.
Retrofit Projects: Upgrading legacy industrial PC/control systems to modern, high-performance APC810 platforms with minimal cabinet modification.
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