DKS01.1-W050A-DL01-01 | Bosch Rexroth Indramat DIAX02 Single-axis Servo Drive
Description
Model Segmentation Explanation
DKS01.1-W050A-DL01-01
DKS01.1: DIAX02 series compact body, with built-in basic power board, no external capacitor interface, cabinet-mounted air-cooled structure
W050A: Power specification, three-phase AC230V input, rated continuous output 25A, peak 50A, driving power approximately 9.5kVA; A = Hardware PCB version
DL01: Core card configuration: L = Analog + Pulse Command Control Card (DL1.1), without built-in DEA IO board DG model, no onboard local point program, operates by receiving instructions from an external PLC; 01 = Card hardware version
01: Firmware program version (compared to DG01-00, this model's customized firmware version 01) Technical Specifications
Main power supply: Three-phase AC 200~230V 50/60Hz, control power supply is independently powered by AC 230V
Output current: Continuous 25A, peak short-time 50A, compatible with corresponding power MDD synchronous servo motor
Protection level: IP10, limited to vertical installation inside the control cabinet
Brake configuration: Built-in energy consumption braking circuit, can be expanded by external high-power braking resistors
Operating environment: Ambient temperature 0~45℃, moisture-proof and dust-proof, industrial standard DIN installation dimensions
Interface and communication configuration
CON1: Motor encoder feedback port, compatible with rotary transformers / incremental encoders (MDD motors标配 feedback)
CON2: Upper-level instruction interface (DL card dedicated): Differential pulse instructions (direction + pulse), ±10V analog speed/torque instructions, directly connected to PLC pulse output module, without built-in IO terminals
CON3: RS232 debugging port, connects to Indramat DSM debugging software, handheld programmer, for parameter reading and writing, fault troubleshooting
Expansion: The body does not have onboard IO. If external limit switches and start/stop switches are needed, additional IO expansion cards must be installed; there is no standard fieldbus (Profibus/Canopen requires an optional communication subcard)
Core functions
Three closed-loop control: position closed-loop (pulse set), speed closed-loop (±10V analog), torque closed-loop, all controlled by the upper-level PLC issuing instructions, the driver cannot store position programs internally (the biggest difference between DL and DG: DG has a local positioning program card)
Motor brake management: The drive has an internal brake control circuit, automatically manages motor brake coils upon power-on / failure
Full-dimensional fault diagnosis: Overvoltage, undervoltage, overcurrent, overheating, encoder abnormality, overload fault codes output
Electronic gears, acceleration and deceleration curve parameters can be modified online through DSM software
Key differences between DL01 and DG01
DL01: External PLC fully controlled type, no onboard position program, no built-in IO, can only receive external instructions;
DG01: Equipped with DLC positioning card + DEA IO board, can store multiple segments of positioning programs locally without PLC, has 15 input 16 output IO terminals. Applicable scenarios
Old-fashioned CNC processing machines, imported textile machines, packaging assembly lines, and original European and American non-standard automated equipment maintenance and replacement are mostly used in scenarios where servo axes follow PLC motion control.
Operation and Maintenance Instructions
Installation: The electrical control cabinet should be installed vertically, with a minimum of 5cm of space reserved for ventilation. Power cables and encoder shielding lines should be routed separately to prevent interference.
Debugging: The motor nameplate parameters must be entered using Indramat DSM debugging software and matched with the pulse parameters of the upper-level PLC.
Highly frequent faults: Power modules, CON1 encoder socket, and power input circuits. Maintenance should prioritize troubleshooting these three areas.
Replacement of spare parts: For the same W050 power segment, DL01 and DG01 cannot be directly interchanged. The main control card needs to be replaced and the firmware needs to be reloaded.
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