DKR03.1-W200N-BE48-01 | Bosch Rexroth Indramat DIAX03 High-End SERCOS Spindle Drive
Description
Model Code Definition
DKR:Independent cabinet heavy-duty spindle driver of DIAX series
03:Third-generation DIAX03 hardware platform
.1:Main power board hardware revision V1
W:Built-in axial fan forced convection cooling
200:Continuous rated output current 200Arms
N:Zero internal brake bleeder circuit, external brake resistor required
BE:SERCOS fiber digital bus control PCB (pure fiber bus command, no default ±10V analog speed input)
48:Premium multi-function SERCOS control mainboard, native dual serial bus + expanded measuring system interface + full U1~U5 expandable slot layout, compatible with EnDat/SSI external scale plug-in modules
01:Control mainboard hardware revision V01
Technical Specifications
Input Power:3Φ AC400~480V ±10% 50/60Hz; independent single-phase AC230V auxiliary control supply (200VA)
Nominal DC Bus:700VDC
Output Rating:Continuous 200A RMS; 250% overload sustain 300ms, 300% instantaneous peak overload; max output frequency 1600Hz, matching approx 62kW Indramat 2AD/ADF AC spindle & 1MB frameless spindle motors; default PWM carrier 4kHz, optional 8kHz with partial current derating
Brake Configuration:No internal bleeder, external high-power braking resistor required for all deceleration & regenerative working conditions
Cooling:Integrated cabinet blower, total internal power loss ~1200W
Protection Class:IP20 (EN60529), vertical cabinet exclusive installation
Ambient Operation:0~+45℃ full-load continuous operation, automatic output derating above 45℃; storage -30~+85℃; installation altitude ≤1000m; relative humidity<90% non-condensing
Dimension & Net Weight:H822×W350×D353mm, approx 49.2kg
Compatible Motors:Indramat 1MB frameless spindle, 2AD/ADF AC spindle, LAF/LSF synchronous linear servo motors
Interface & Communication Configuration
Main Power Terminals:Heavy-duty screw terminals L1/L2/L3 three-phase mains input, U/V/W high-current motor output terminals
Bus Interface:Dual IN/OUT SERCOS fiber optic ports for multi-axis daisy-chain ring bus layout, no onboard analog ±10V command terminal
Dual Serial Port (BE48 exclusive):Front panel integrated RS232 (local IndraWorks debugging, max 15m) + RS485 (remote multi-drive networking, max 500m multi-drop bus, up to 30 drive nodes)
Feedback Port:1×15Pin D-SUB standard motor feedback, compatible with resolver, TTL incremental, sine/cosine encoder; BE48 reserved external scale interface supporting EnDat/SSI linear scale via optional plug-in card
Onboard IO:Base fixed 8DI/4DO digital terminal; full reserved U1~U5 five expansion slots for optional IO, positioning, Profibus/INTERBUS fieldbus or external measuring system plug-in modules
Auxiliary Terminal Strip:Drive enable, hardware E-stop, motor PTC thermal protection, fault dry contact relay, drive ready status terminals
DSM Slot:Front vacant memory card slot, no factory pre-installed firmware DSM card for non-FW variant
Core Functions
Three-loop (current-speed-position) full digital closed-loop control via SERCOS real-time fiber bus; core upgrade of BE48 versus BE43 is extended external linear scale access function; base spindle functions: constant-speed regulation, high-precision C-axis rotary positioning, rigid tapping; expand electronic gearing, multi-segment electronic cam and closed-loop full-closed control with external grating ruler by installing matched U-slot plug-in modules; comprehensive protection: overcurrent, DC bus over/undervoltage, IGBT overheat, fan failure, feedback cable breakage, front digital LED fault code indication; non-FW blank slot unit cannot power up directly, must equip matched programmed DSM and complete firmware flashing via IndraWorks software。
Application Fields
Ultra-precision 5-axis linkage CNC machining center spindle requiring full-closed-loop external grating scale, high-precision multi-station synchronous printing & packaging main spindle, heavy-duty special-purpose CNC equipment with long-distance RS485 centralized monitoring, high-end old CNC digital retrofit project with multi-fieldbus expand requirement。
Operation & Maintenance Instructions
Only connect three-phase AC400~480V industrial mains; single-phase power input triggers DC bus undervoltage lockout with zero output.
Reserve ≥90mm upper and lower cabinet ventilation clearance to avoid insufficient blower cooling causing overheat shutdown and output derating.
N-type non-internal bleeder design: external matched braking resistor must be configured regardless of continuous or intermittent deceleration.
BE48 high-density measuring interface mainboard cannot be directly interchanged with BE11/BE12/BE23/BE31/BE43 control PCB; mismatched hardware leads to external scale communication failure or abnormal axis positioning accuracy.
Non-FW version needs original DSM parameter backup during maintenance; replacement DSM requires full firmware rewrite via IndraWorks to match original program version.
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