DKR03.1-W200N-BE31-01 | Bosch Rexroth Indramat DIAX03 SERCOS Spindle Drive
Description
Model Code Definition
DKR:Independent cabinet high-power spindle driver of DIAX series
03:3rd-gen DIAX03 hardware platform
.1:Main power board hardware revision V1
W:Built-in axial fan forced convection cooling
200:Continuous rated output current 200Arms
N:No internal brake bleeder circuit, external brake resistor required
BE:SERCOS fiber digital bus control board (pure fiber bus command, no default ±10V analog speed input)
31:Expandable SERCOS control mainboard with multi U-slot expansion capability, customizable via optional plug-in modules
01:Control board hardware revision V01
Technical Specifications
Input Power:3Φ AC400~480V ±10% 50/60Hz; independent single-phase AC230V auxiliary control power (200VA)
Nominal DC Bus:700VDC
Output Rating:Continuous 200A RMS; 250% overload sustain 300ms, 300% instantaneous peak overload; max output frequency 1600Hz, match ~62kW Indramat 2AD/ADF/1MB spindle motor; default PWM 4kHz, optional 8kHz with partial output derate
Brake Setting:Zero internal bleeder circuit, external high-power braking resistor required for all deceleration/regenerative operation
Cooling:Integrated cabinet blower, total power loss ~1370W
Protection Class:IP20 per EN60529, vertical cabinet-only mounting
Ambient Working:0~+45℃ full-load continuous operation, automatic current derate above 45℃; storage -30~+85℃; altitude ≤1000m; RH<90% non-condensing
Dimension & Weight:H822×W350×D353mm, net approx 49.0kg
Compatible Motors:Indramat 1MB frameless spindle, 2AD/ADF AC spindle, LAF/LSF linear synchronous servo motors
Interface & Communication Configuration
Main Power Terminals:Heavy-duty L1/L2/L3 mains input, U/V/W high-current motor output screw terminals
Bus Interface:Dual IN/OUT SERCOS fiber optic ports for multi-axis daisy-chain ring bus layout, no onboard analog ±10V speed command terminal
Feedback Port:1×15Pin D-SUB connector, compatible with resolver, TTL incremental encoder, sine/cosine high-resolution encoder signal
Onboard IO:Base fixed 8DI/4DO digital terminal; reserved U1/U2/U3/U4/U5 five expansion slots for custom IO, positioning or fieldbus optional plug-in modules (core difference vs BE23 fixed IO design)
Debug Port:Front-panel RS232 serial port (9600/19200 baud), for IndraWorks parameter tuning, fault diagnosis and parameter backup
Auxiliary Terminal:Drive enable, hardware E-stop, motor PTC thermal detection, fault relay dry contact, drive ready signal terminals
DSM Slot:Front vacant memory card slot, no factory pre-installed firmware DSM card on non-FW variant
Core Functions
Full current-speed-position triple closed-loop digital control via SERCOS real-time fiber bus; BE31 base function includes spindle constant-speed control, C-axis positioning, rigid tapping; expand advanced functions (electronic gearing, multi-segment electronic cam) by installing corresponding optional plug-in modules into U slots; complete protective functions: overcurrent, DC bus over/undervoltage, IGBT overheat, fan malfunction, feedback cable break, front LED digital fault code display; non-FW blank slot unit cannot startup directly after power-on, must install matched programmed DSM card and download dedicated ESM03 firmware via IndraWorks software.
Application Fields
Modular-configurable high-end 5-axis CNC machining center SERCOS spindle, multi-station synchronous printing & packaging production line main spindle, customized special-purpose CNC equipment with expandable peripheral IO requirement, old analog CNC digital upgrade transformation project needing post-expansion function customization.
Operation & Maintenance Instructions
Strictly supply three-phase AC400~480V industrial mains; single-phase input triggers DC bus undervoltage lockout with zero output.
Reserve ≥90mm upper/lower cabinet ventilation clearance to avoid insufficient blower cooling leading to overheat protection shutdown and output derating.
N-type no internal bleeder design: matched external braking resistor must be configured regardless of continuous or intermittent stop mode.
BE31 expandable mainboard cannot be directly interchanged with BE11/BE12/BE23 fixed-spec control board, mismatched hardware causes IO failure or axis abnormal motion.
Non-FW version: preserve original DSM parameter backup during maintenance; replacement DSM requires full firmware rewrite via IndraWorks to match original program version.
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