Honeywell 05704-A-0144 Four Channel Control Card (Catalytic Input)
June 01, 2026

Honeywell 05704-A-0144 Four Channel Control Card (Catalytic Input)

Product Overview The 05704‑A‑0144 is a 4‑channel control card designed for catalytic bead (pellistor) gas sensors in Honeywell System 57 (5704) racks. It provides constant‑current sensor drive, signal conditioning, alarm logic, and local display for up to four flammable gas detectors. This card is the catalytic‑input variant; the 4–20 mA input equivalent is 05704‑A‑0145.

Description

Model Number Explanation

05704: System 57 / 5704 series (fire & gas detection)

A: Standard assembly

0144: 4‑channel control card, catalytic input

Technical Specifications

Sensor Type: Catalytic bead (pellistor) flammable gas sensors

Channels: 4 independent, isolated channels

Sensor Drive: Constant current, 90–315 mA (1 mA steps)

Max Drive Voltage: 10 V

Max Line Resistance: 40 Ω (including sensor @ 200 mA)

Signal Range: 15–300 mV full‑scale

Bridge Imbalance: ±100 mV (max offset from center)

Power Supply: 18–32 VDC (24 VDC nominal, backplane‑fed)

Power Consumption: 8.5 W typical; 12.8 W max (@ 200 mA/channel)

Display: Backlit 4‑part LCD (bar graph + digital + alphanumeric)

Indicators: Per‑channel LEDs (A1/A2/A3/Fault/Inhibit); Power/Attn LEDs

Form Factor: 3U × 1” (25 mm) wide, 19” subrack mount

Weight: ~165 g

Operating Temp: −20°C to +60°C

Certifications: CE, TUV, UL 508, CSA

Key Features

Catalytic sensor support: Optimized for pellistor‑type flammable gas detectors

4‑channel monitoring: Independent alarm configuration for each channel

3‑level alarms: A1 (low), A2 (high), A3 (fault) per channel

Electronic calibration: Bridge balance and gain adjustment (no pots)

Fault detection: Open/short circuit, sensor bead failure

Hot‑swap capable: Insert/remove without rack shutdown

Local display: Real‑time gas concentration, peak hold, sensor status

Remote functions: Inhibit, remote alarm reset via backplane

Applications

System Role: Primary monitoring card for flammable gas detection

Industries: Oil & gas, petrochemical, power, pharmaceuticals, water treatment

Gases Monitored: Methane, propane, butane, hydrogen, and other flammable gases

Use Cases:

Fixed gas detection systems in hazardous areas

Plant safety and explosion protection

Leak monitoring in pipelines and storage facilities

Integration with DCS/PLC via relay outputs or Modbus

Compatibility

System: Honeywell System 57 (5704 fire/gas racks; 5701 gas racks)

Backplane: Standard 19” subrack backplane (24 VDC + data)

Replacement: Direct drop‑in; obsolete (EOL)—available as refurbished/used

Sibling Card: 05704‑A‑0145 (4–20 mA input version)

Critical Notes

This card is for catalytic sensors only (not 4–20 mA or infrared types).

It is not a relay card—it processes sensor inputs and drives local alarms; use 05704‑A‑0121 for relay outputs.


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