Product Overview

Model Definition

Technical Parameters

• Resolution: 12-bit per revolution, plus 2-bit revolution counter.

• Sampling Time: 500 microseconds to 32.767 seconds, software-configurable.

• Power Consumption: Approximately 10W.

• Operating Temperature: -10°C to +60°C; storage: -40°C to +85°C.

• Shock/Vibration: Industrial-grade resistance for continuous operation.

• Certifications: UL, CE compliant.

Interface and Communication Configuration

• Resolver Input: D-Sub or terminal connector for direct resolver wiring.

• Backplane Interface: Plugs into AutoMax/DCS 5000 rack backplane for power and data exchange.

• Status Indicators: Five front-panel LEDs for power, OK, fault, and signal status.

• Configuration: Two 6-position keyslots for hardware setup.

• Communication: No independent fieldbus; data transmitted via backplane to the host controller.

Core Functions

• Precision Position Sensing: Converts resolver analog signals to digital angular position data.

• Velocity Calculation: Derives shaft speed from position samples for closed-loop motion control.

• High-Speed Sampling: Supports fast, configurable sampling for dynamic applications.

• Signal Conditioning: Filters noise, isolates circuits, and provides overvoltage/overcurrent protection.

• System Diagnostics: Onboard self-test; LEDs indicate operational status and faults.

Application Scenarios

• Motion Control: High-precision positioning in CNC machines, robotics, and servo systems.

• Motor Drives: Rotor position feedback for large AC/DC motors in metallurgy, mining, and paper industries.

• Process Automation: Conveyors, winders, and rotary machinery requiring accurate speed/position control.

• AutoMax/DCS 5000 Systems: Native integration with Reliance’s flagship control platform.

Operation and Maintenance Instructions

• Pre-Installation: Inspect for damage; verify resolver and rack compatibility.

• Wiring: Power off the system before connecting resolver cables to avoid short circuits.

• Installation: Insert into the rack, secure with screws, and connect the resolver.

• Operation: Keep the area dry, ventilated, and free of heavy dust or corrosive gases.

• Maintenance: Check terminals quarterly for looseness or aging; clean LEDs and connectors.

• Troubleshooting: If the “OK” LED flashes, power off and re-seat the module; do not open the enclosure.

• Replacement: Use only Reliance 57411-2 or compatible units to ensure system accuracy.