ABB UNS0118a-Z (3BHE016011R0002) high‑performance control and logic processing unit
May 30, 2026

ABB UNS0118a-Z (3BHE016011R0002) high‑performance control and logic processing unit

ABB UNS0118a-Z (3BHE016011R0002) is a high‑performance control and logic processing unit belonging to the UNITROL 1000 series, designed for synchronous generator excitation control and industrial automation systems. It serves as a core AVR (Automatic Voltage Regulator) board, providing precise voltage regulation, excitation control, and system monitoring for power generation equipment. The module features compact structure, high reliability, strong anti‑interference capability, and wide environmental adaptability, suitable for harsh industrial and power plant environments.

Description

Product Introduction

ABB UNS0118a-Z (3BHE016011R0002) is a high‑performance control and logic processing unit belonging to the UNITROL 1000 series, designed for synchronous generator excitation control and industrial automation systems. It serves as a core AVR (Automatic Voltage Regulator) board, providing precise voltage regulation, excitation control, and system monitoring for power generation equipment. The module features compact structure, high reliability, strong anti‑interference capability, and wide environmental adaptability, suitable for harsh industrial and power plant environments.

Model Interpretation

  • UNS: Series code for ABB UNITROL series excitation control modules.

  • 0118: Product specification and hardware version identifier.

  • a: Revision level of the printed circuit board.

  • Z: Variant code for specific configuration or application.

  • 3BHE016011R0002: Unique ABB part number for ordering, traceability, and system configuration.

Technical Parameters

  • Power supply: 24VDC (±10% tolerance), 110/220VAC optional.

  • Continuous output current: Up to 20ADC for excitation control.

  • Voltage regulation accuracy: ±0.5% of rated generator voltage.

  • Control algorithm: PID‑based regulation with rotating diode monitoring (RDM).

  • Operating temperature: −20°C to +60°C.

  • Storage temperature: −40°C to +85°C.

  • Protection degree: IP20.

  • Dimensions (W×H×D): 120×280×35mm.

  • Weight: Approximately 1.2kg.

  • Certification: CE, UL, CSA.

  • MTBF: >100,000 hours.

Interface and Communication Configuration

  • Power interface: 24VDC input terminal with reverse polarity and overvoltage protection.

  • Signal input: Generator voltage/current sensing inputs, 4–20mA analog signals, 16‑channel digital inputs.

  • Signal output: Excitation drive outputs, 16‑channel digital outputs, alarm relay contacts.

  • Communication interface: RS‑485 (Modbus RTU), Ethernet optional for remote monitoring and parameter setting.

  • Auxiliary interfaces: LED indicators for power, run, and fault status; test points for on‑site debugging.

  • Connection type: Industrial‑grade plug‑in terminals for secure and fast wiring.

Core Functions

  • Precision voltage regulation: Stabilizes synchronous generator terminal voltage and suppresses load‑induced fluctuations.

  • Excitation current control: Adjusts excitation current via IGBT power conversion to ensure stable generator operation.

  • System protection: Integrates overcurrent, overvoltage, undervoltage, and rotating diode failure protection.

  • Real‑time monitoring: Tracks operating parameters and fault status via local LEDs and remote communication.

  • Logic processing: Executes control sequences, interlocks, and alarm management for power plant systems.

Application Scenarios

  • Power generation plants: Diesel, gas, steam, and hydro turbine‑driven synchronous generators.

  • Industrial power systems: Backup power supplies and distributed generation units in factories and facilities.

  • Marine propulsion: Shipboard generators and power management systems.

  • ABB system integration: Compatible with Symphony Plus DCS and AC500 PLC platforms for automation solutions.

Operation and Maintenance Instructions

  • Install in a well‑ventilated, dust‑free cabinet; avoid direct sunlight, moisture, and corrosive gases.

  • Verify 24VDC power supply voltage and polarity before power‑on; check all signal and power connections for tightness.

  • Observe LED indicators during operation: power light on, run light flashing, fault light off for normal status.

  • Keep the module clean; periodically remove dust with dry compressed air to prevent overheating and short circuits.

  • Do not disassemble or modify components without authorization; replace the module immediately if abnormal noise, overheating, or persistent faults occur.

  • Disconnect all power sources before maintenance or replacement to ensure safety.


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