1. Product Overview

2. Key Specifications

2.1 General

• Model: JANCD‑DP07D

• Manufacturer: Yaskawa Electric (Motoman Robotics)

• Function: PROFIBUS‑DP Slave Communication Interface

• Applicable Controller: Motoman XRC / XR‑C series robot controllers

• Protocol: PROFIBUS‑DP (Slave, DP‑V0)

• Station Address: 1–125 (set via rotary switches)

2.2 Electrical

• Power Supply: 24 V DC ±10% (from controller internal bus)

• Power Consumption: ≈ 8 W

• Isolation: Electrical isolation between robot logic and DP bus

2.3 Communication

• Baud Rate: 9.6 kbps – 12 Mbps (auto‑detect / switch selectable)

• Data Size:

  • Cyclic Input (Robot → Master): Up to 32 bytes

  • Cyclic Output (Master → Robot): Up to 32 bytes

• Bus Connection: Standard 9‑pin D‑sub connector (CN1)

• Profile: Supports standard PROFIBUS‑DP profile and Yaskawa robot‑specific data mapping

2.4 Physical

• Dimensions: 180 mm × 120 mm × 30 mm (standard 3U XRC slot)

• Weight: ≈ 0.7 kg

• Mounting: Plug‑in slot inside XRC controller chassis

2.5 Environmental

• Operating Temperature: 0 °C to +40 °C (non‑condensing)

• Storage Temperature: −20 °C to +60 °C

• Humidity: 30%–80% RH (non‑condensing)

3. Compatibility

• Controller: Motoman XRC / XR‑C (all firmware versions v3.x–v5.x)

• Master Compatibility: Siemens S7‑300/400, S7‑1200/1500, and other PROFIBUS‑DP master PLCs

• Related Boards: Works with JANCD‑CU20 (I/O board) and JANCD‑CPU06 (CPU board)

4. Interface & Connectors

• CN1: 9‑pin D‑sub (PROFIBUS‑DP bus connection)

• CN2: Internal system bus (to XRC CPU board)

• LED Indicators:

  • PWR: Power ON

  • RUN: Board active

  • COM: DP bus communication

  • ERR: Communication / configuration error

5. Main Features

• High‑Speed Cyclic Communication: Up to 12 Mbps for fast robot‑PLC data exchange

• Flexible I/O Mapping: Map robot digital I/O, analog I/O, and status words to PROFIBUS cyclic data

• Diagnostic Functions: LED status + XRC teach pendant fault codes for quick troubleshooting

• Easy Configuration: Station address set via rotary switches; data mapping via XRC software

• Industrial‑Grade Reliability: Designed for harsh factory environments with EMC protection

6. Typical Applications

• Automotive Welding Lines: Robot ↔ PLC interlock, start/stop, and status feedback

• Assembly Lines: Synchronized material handling, tool change signals, and safety interlocks

• Machine Tending: Robot ↔ CNC machine via PROFIBUS for part loading/unloading

• Packaging & Palletizing: Conveyor control and robot motion synchronization

7. Installation & Setup

1. Power OFF the XRC controller.

2. Insert JANCD‑DP07D into an empty 3U slot; secure with screws.

3. Set DP station address via rotary switches on the board.

4. Connect PROFIBUS cable to CN1 (D‑sub 9‑pin).

5. Power ON; configure I/O mapping via the XRC teach pendant.

6. Verify communication with the DP master via LED indicators and diagnostics.

8. Troubleshooting (XRC Fault Codes)

• E25: PROFIBUS‑DP communication error → Check bus cable, baud rate, and master configuration

• E26: DP station address conflict → Verify rotary switch setting

• E27: Cyclic data mismatch → Check I/O mapping between robot and PLC

9. Commercial Information

• New Original Price: USD 1,300–1,700

• Refurbished Price: USD 550–900

• Warranty: 12 months (new), 6 months (refurbished)