Product Introduction

Model Explanation

• 1SAP150000R0160: Full ABB order and part number.

• PM590: High‑performance CPU family in AC500 series for large systems.

• ARCNET: Onboard ARCNET interface for real‑time industrial networking.

• 150000: PM590 base platform; R0160: hardware revision with ARCNET.

  This unit is a standard PM590 CPU with integrated ARCNET, fully compatible with AC500 bases, I/O modules, and FBP fieldbus adapters.

Technical Parameters

• Power Supply: 24 V DC (20.4–28.8 V DC), reverse‑polarity protection, approx. 15 W consumption.

• Memory: 2048 kB program Flash, 3072 kB data RAM, 64 kB retentive memory.

• Execution Speed: Bit 0.02 μs, word 0.04 μs, floating‑point 0.4 μs.

• Operating Temperature: 0 °C to +60 °C; storage: −40 °C to +70 °C.

• Protection Class: IP20; certifications: CE, cULus, RoHS.

• Dimensions: 62 × 76 × 72 mm; weight: approx. 0.14 kg.

• Real‑Time Clock: Integrated, battery‑backed.

Interface and Communication Configuration

• ARCNET Port: Integrated ARCNET interface for high‑speed, deterministic real‑time communication.

• Serial Ports: 2 × configurable (COM1: RS232; COM2: RS485), supporting Modbus RTU, CS31, ASCII; COM1 as CS31 master.

• FBP Bus: 1 × FBP slot for expanding Profibus DP, CANopen, or Ethernet modules.

• SD Card Slot: For program backup/restore, firmware updates, data logging.

• Local HMI: 1‑line LCD + 8 function keys for on‑site monitoring, parameter setup, diagnostics.

• I/O Bus: Connects to local/remote I/O modules, supporting up to 320 DI, 240 DO, 160 AI, 160 AO.

Core Functions

• Executes complex logic, process control, and motion control with high‑speed 32‑bit RISC processing.

• Delivers deterministic, high‑speed data exchange via ARCNET for synchronized distributed control.

• Provides flexible multi‑protocol serial communication and FBP‑based fieldbus expansion for seamless integration with HMIs, drives, instruments, and SCADA.

• Supports large I/O capacity with hot‑swap capability for system reliability.

• Local LCD/keypad enables commissioning and maintenance without a PC.

• SD card facilitates quick backups, offline firmware upgrades, and data logging for traceability.

Application Scenarios

• Factory automation: Large production lines, robotics, high‑speed packaging, machine tools with complex motion/logic requiring real‑time synchronization.

• Process industries: Water treatment, HVAC, chemical, pharmaceutical, food & beverage with distributed control needs.

• Industrial networking: Systems using ARCNET for deterministic communication, such as automotive assembly and material handling.

• Energy management: Power distribution automation, renewable energy systems, and power monitoring.

• Intelligent buildings: Large‑scale HVAC, lighting, and security management.

Usage and Maintenance Instructions

• Mount on standard TH35‑15 DIN rail; connect 24 V DC power with correct polarity.

• Install matching terminal base (e.g., TB511) and I/O modules; wire ARCNET, serial, FBP, and I/O cables per specifications.

• Configure and download user programs via ABB Automation Builder before commissioning.

• Maintain clean, dry, ventilated environment; inspect and tighten terminals quarterly.

• Back up programs regularly via SD card; replace RTC battery every 3–5 years.

• Perform annual comprehensive function tests; disconnect power before disassembly/replacement.