Product Description: ECPP60-01 Parallel Processor Module

1. General Description

2. Key Features

• High-Performance Parallel Processing: Equipped with a Motorola 6809 processor, optimized for fast execution of control logic and mathematical algorithms.

• Extensive Register Set: Features a total of 11,264 internal registers, including 11,244 remanent (retainable) registers and 20 non-remanent registers for fast data access and state retention.

• Dedicated Program Memory: Integrates 42 KB of high-speed SRAM for instruction execution and runtime data processing (application PROM memory sold separately).

• Efficient Instruction Execution: Delivers a processing speed of 2.5 ms per 1,000 instructions, ensuring rapid task execution.

• Dual Isolated Serial Interfaces:

  • 1x TTY online interface with galvanically isolated receiver

  • 1x multi-mode interface supporting RS485 (isolated) / RS232 (non-isolated) / TTY (isolated)

• Flexible Communication Speeds: Supports programmable baud rates up to 19.2 kbps for reliable serial data transfer.

• Industrial-Grade Isolation: Provides electrical isolation on critical communication channels to maximize noise immunity and protect against ground loops.

• Single-Slot Compact Design: Occupies a single slot in the system rack, optimizing cabinet space utilization.

• Wide System Compatibility: Fully compatible with B&R MULTI, MIDI, and M264 backplanes for seamless integration or replacement.

• Robust Industrial Build: Designed to operate reliably in harsh industrial environments with high vibration and temperature fluctuations.

• Standard Certification: CE certified for compliance with European industrial safety and EMC standards.

3. Technical Specifications

Processor & Memory

• Processor Type: Motorola 6809

• Processing Speed: 2.5 ms per 1,000 instructions (typical)

• Internal SRAM: 42 KB (for application instructions and runtime data)

• Register Count:

  • Total Registers: 11,264

  • Remanent Registers: 11,244 (data retained on power loss)

  • Non-Remanent Registers: 20

• Non-Volatile Memory: Requires separate PROM module (EPROM/EEPROM/FlashPROM) for application program storage.

Communication Interfaces

• Interface 1 (Online): 1x TTY (electrically isolated receiver)

• Interface 2 (Multi-Mode): 1x RS485 / RS232 / TTY

  • RS485: Full/half-duplex, galvanically isolated

  • RS232: Non-isolated

  • TTY: Electrically isolated receiver

• Maximum Baud Rate: Up to 19.2 kbps

• Isolation Voltage: 500 VDC (field-side isolation for protected channels)

Electrical Data

• Power Supply: Backplane-powered

  • +8 VDC: 7 W (typical)

  • +15 VDC: 1.5 W (typical)

  • -30 VDC: 0.5 W (typical)

• Input Protection: Overcurrent and reverse polarity protection

Mechanical Data

• Form Factor: Single-slot plug-in module for MULTI/MIDI/M264 racks

• Dimensions (L x W x H): Approx. 229 mm x 127 mm x 51 mm

• Weight: Approx. 0.3 kg

• Connection: Front-facing screw terminals & D-sub connectors

• Wire Gauge: 0.5 ~ 1.5 mm² (20–16 AWG)

• Protection Rating: IP20 (front panel)

Environmental Conditions

• Operating Temperature: -25°C ~ +60°C

• Storage Temperature: -40°C ~ +85°C

• Relative Humidity: 5% ~ 95%, non-condensing

• Vibration Resistance: Compliant with IEC 60068-2-6

• Shock Resistance: Compliant with IEC 60068-2-27

• Pollution Degree: 2

• Overvoltage Category: II

• Certifications: CE

4. Typical Applications

• Distributed Control Systems: Executing autonomous control logic as a decentralized peripheral controller.

• CPU Task Offloading: Handling complex mathematical calculations, PID loops, and signal processing to free main CPU resources.

• High-Speed Serial Communication: Managing and routing data across multiple serial devices (RS232/RS485/TTY).

• Legacy System Modernization: Direct replacement for aging PP60 modules to restore or upgrade computational capabilities.

• Advanced Process Automation: Implementing sophisticated control algorithms in chemical, pharmaceutical, or material processing.

• Multi-Axis Coordination: Performing high-speed motion profiling and synchronization for complex machinery.

• Data Acquisition & Preprocessing: Parallel processing of high-volume input signals before analysis by the main system.

5. Installation & Integration

• Installation: Plug into an available slot on a compatible MULTI, MIDI, or M264 backplane. Mechanical keying prevents incorrect insertion.

• Wiring: Connect serial communication devices to the front-panel D-sub connectors and screw terminals. Isolated interfaces ensure safe connection to field devices.

• Configuration: Programmed and configured via B&R's Automation Studio or compatible legacy software tools. Application programs are stored on a separate PROM module.

• Diagnostics: Front-panel LED indicators provide real-time status for power, operational mode, and communication activity.

• Maintenance: Hot-swappable in supported system configurations, allowing for replacement without a full system shutdown.

6. Ordering Information

• Part Number: ECPP60-01

• Description: Parallel Processor Module Type B, 42KB SRAM, 2x Isolated Serial Interfaces

• Alternative Part Number: PP60

• Required Accessory: Separate PROM module (EPROM/EEPROM/FlashPROM) for non-volatile program storage

• Compatible Systems: B&R MULTI, MIDI, M264 Series Control Platforms

• Warranty: Standard manufacturer's warranty