ABB 07KT95 (AC31 Compact CPU) compact, cost-effective CPU in the Advant Controller 31 (AC31) / Procontic CS31 series
May 29, 2026

ABB 07KT95 (AC31 Compact CPU) compact, cost-effective CPU in the Advant Controller 31 (AC31) / Procontic CS31 series

The ABB 07KT95 (order number GJR5252800R0100) is a compact, cost-effective CPU in the Advant Controller 31 (AC31) / Procontic CS31 series. Designed for small-to-medium automation systems, it features a reduced I/O set and basic communication ports, serving as a streamlined alternative to the high-end 07KT97. It is widely used in standalone machines, small production lines, and distributed I/O systems where simplicity and reliability are prioritized.

Description

Product Introduction

The ABB 07KT95 (order number GJR5252800R0100) is a compact, cost-effective CPU in the Advant Controller 31 (AC31) / Procontic CS31 series. Designed for small-to-medium automation systems, it features a reduced I/O set and basic communication ports, serving as a streamlined alternative to the high-end 07KT97. It is widely used in standalone machines, small production lines, and distributed I/O systems where simplicity and reliability are prioritized.

Model Explanation

  • 07: Procontic 90 / AC31 series identifier.

  • KT: CPU with DC transistor outputs.

  • 95: Compact performance grade with reduced I/O count.

  • No suffix: Standard version (no ARCNET/PROFIBUS onboard).

Technical Parameters

  • Processor: 16-bit Motorola 68HC11.

  • Power Supply: 24 VDC (18–30 VDC), ≤10 W, reverse polarity protection.

  • Memory: 120 KB Flash (program); 2.2 KB non-volatile RAM (data).

  • Onboard I/O:

    • DI: 12 × 24 VDC (sink/source), electrically isolated.

    • DO: 8 × transistor 24 VDC/0.5 A, short-circuit protected.

    • AI: 4 × 12-bit (0–10 V / 4–20 mA).

    • AO: 2 × 12-bit (0–10 V / 4–20 mA).

  • High-Speed Counter: 1 × 20 kHz (hardware).

  • Operating Temperature: 0°C to +55°C.

  • Protection Class: IP20; standard PCB coating.

  • Dimensions: 160 × 100 × 95 mm; weight ≈0.6 kg.

  • Certifications: CE, UL, CSA, RoHS.

Interface and Communication Configuration

  • COM1: RS-232 (programming, HMI, ASCII).

  • COM2: RS-485 (Modbus RTU master/slave, CS31 bus).

  • CS31 System Bus: Up to 31 remote I/O slaves.

  • LED Indicators: PWR, RUN, ERR, TX, RX.

  • Programming Software: Control Builder AC31, 907 PC 331.

Core Functions

  1. Compact Control: Optimized for small machines and standalone applications with minimal I/O.

  2. Mixed I/O Handling: 12DI/8DO + 4AI/2AO covers basic analog/digital control needs.

  3. Distributed I/O Master: CS31 bus expands to remote modules for system scalability.

  4. 20 kHz High-Speed Counter: Processes encoder/pulse signals for simple motion tasks.

  5. Modbus RTU Communication: Connects to HMIs, sensors, and other PLCs via RS-485.

  6. Self-Diagnosis: LED status lights enable quick fault detection and troubleshooting.

Application Scenarios

  • Small Factory Automation: Packaging machines, conveyor systems, assembly stations.

  • Building Automation: HVAC, lighting control, and facility monitoring.

  • Water Treatment: Small pumping stations, filtration systems, and chemical dosing.

  • OEM Machinery: Standard machine control for plastics, textiles, and food processing.

  • Distributed I/O Systems: Remote control nodes in larger AC31-based plants.

Usage and Maintenance Instructions

  • Installation: Mount on standard 35 mm DIN rail; ensure adequate ventilation and avoid extreme temperatures.

  • Wiring: Use shielded twisted-pair cables for RS-485/CS31; single-point grounding of shields.

  • Program Backup: Regularly back up user programs via Control Builder to prevent data loss.

  • Preventive Maintenance: Inspect terminals and LEDs annually; keep enclosures clean and dry.

  • Replacement: Compatible with 07KT94/94K/97 for program portability; direct swap without rewiring.


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