ABB 07KP96 PDnet coupler module for the AC31/Advant OCS control system
May 29, 2026

ABB 07KP96 PDnet coupler module for the AC31/Advant OCS control system

ABB 07KP96 is a PDnet coupler module for the AC31/Advant OCS control system, designed to connect Advant Controller 31 to the PDnet (Process Data network) coaxial bus. It serves as a physical layer and data link interface, enabling high-speed, deterministic process data communication between AC31 and PDnet field devices (I/O, drives, HMIs).

Description

Product Introduction

ABB 07KP96 is a PDnet coupler module for the AC31/Advant OCS control system, designed to connect Advant Controller 31 to the PDnet (Process Data network) coaxial bus. It serves as a physical layer and data link interface, enabling high-speed, deterministic process data communication between AC31 and PDnet field devices (I/O, drives, HMIs).

Model Explanation

  • 07: AC31 / Procontic 90 series platform

  • KP: Communication Processor / Coupler

  • 96: PDnet coaxial bus coupler version

  • Ordering Number: GATS110112R0001 (standard)

Technical Parameters

  • Power Supply: 24 VDC ±10%

  • Current Consumption: ~380 mA

  • Processor: 32‑bit industrial MCU

  • Memory: 4 MB Flash, 1 MB RAM

  • Bus Type: PDnet (coaxial cable)

  • Transmission Rate: 2 Mbps (fixed)

  • Network Topology: Single or redundant PDnet

  • Data Capacity: Up to 512 data points (8 bits each)

  • Operating Temperature: -10 °C to +60 °C

  • Storage Temperature: -40 °C to +85 °C

  • Isolation: 1500 VAC (bus to backplane)

  • Dimensions (W×H×D): 51 × 110 × 75 mm

  • Weight: Approx. 0.55 kg

  • Certifications: CE, RoHS, UL 508

Interface and Communication Configuration

  • PDnet Bus: BNC connector for coaxial cable; supports redundant bus operation.

  • Configuration Port: Mini‑USB (local setup via AC31 Control Builder).

  • LED Indicators:

    • PWR (green): Power OK

    • COM (yellow): PDnet bus activity

    • ERR (red): Bus fault, config error or timeout

  • Wiring: 75 Ω coaxial cable; termination at both ends (75 Ω).

Core Functions

  1. PDnet Bus Coupling: Connects AC31 to PDnet coaxial network (2 Mbps).

  2. Redundant Communication: Supports dual‑bus PDnet for high availability.

  3. High‑Speed Data Exchange: Transfers up to 512 process data points.

  4. Physical Layer Conversion: Converts AC31 internal bus to PDnet coaxial.

  5. Diagnostics & Monitoring: Real‑time LED and software diagnostics.

Application Scenarios

  • Process Automation: Power plants, chemical, water treatment with PDnet I/O and drives.

  • Legacy System Integration: Migrating PDnet devices into AC31/Advant OCS.

  • High‑Speed I/O Networks: Factories requiring deterministic 2 Mbps process data.

  • Redundant Control Systems: Critical lines with dual PDnet bus for zero downtime.

Usage and Maintenance Instructions

  • Installation: Mount on 35 mm DIN rail or AC31 rack.

  • Wiring: 24 VDC power; 75 Ω coaxial for PDnet; 75 Ω termination at bus ends.

  • Configuration: Set PDnet address, redundancy mode via Control Builder.

  • Routine Check: Verify LEDs quarterly; inspect cables/connections annually.

  • Troubleshooting: Check power/wiring; confirm termination; re‑download config if errors pers


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