Product Description: 8V1090.00-2 ACOPOS Servo Drive

1. General Description

2. Key Features

• Modular Architecture: Equipped with 4 slots for customizable plug-in modules, enabling flexible configuration for communication, feedback, and I/O functionsB& R Industrial Automation.

• Integrated Components:

  • Built-in line filter: Complies with EN 61800-3, Category C3 standards for effective electromagnetic interference (EMI) suppression.

  • Integrated braking resistor: Provides efficient energy dissipation with a peak power of 7 kW and continuous power of 200 WB& R Industrial Automation.

• Electronic Safe Stop: Features an integrated electronic secure restart inhibit function, preventing unintended machine startup and enhancing operational safety.

• High-Frequency Operation: Supports selectable switching frequencies (5 kHz, 10 kHz, 20 kHz) and a maximum output frequency of 598 Hz, ensuring smooth motor operation and precise control.

• Diagnostic LED Indicators: Integrated LEDs provide clear visual feedback on drive status, operational health, and fault conditions for quick troubleshooting.

• Dual Voltage Input: Compatible with both 3-phase 400-480 VAC and 230 VAC power supplies, offering global application flexibility.

• Plug-and-Play Connectivity: All connections utilize plug-in connectors, simplifying installation, wiring, and maintenance.

• Programming Environment: Fully configurable and programmable via B&R Automation Studio software.

3. Technical Specifications

Electrical Data

• Supply Voltage: 3-phase 400-480 VAC ±10% or 3-phase 230 VAC ±10%, 50/60 Hz ±4%

• Nominal Output Current: 8.8 A_eff

• Peak Output Current: 24 A_eff

• Power Rating: 4 kW

• Apparent Power: 10 kVA

• Mains Inrush Current (at 400V AC): 7 A

• Power Dissipation: Approx. 200 W (at nominal power, without braking resistor)

• DC Bus Capacitance: 470 µFB& R Industrial Automation

• 24 VDC Logic Supply: 24 VDC ±25%, Max. current consumption 2.5 A (plus holding brake current)

• Maximum Motor Cable Length: 50 m

• Insulation Class: Limit value curve A (IEC TS 60034-25:2004)

Mechanical Data

• Dimensions (W x H x D): 70.5 mm x 375 mm x 235.5 mm

• Weight: Approx. 4.4 kg

• Protection Rating: IP20 (EN 60529)

• Mounting: Vertical panel mounting (recommended) or horizontal mounting

Environmental Data

• Operating Temperature: 0°C to +40°C (derate above 45°C)

• Storage/Transport Temperature: -25°C to +70°C

• Relative Humidity: 5 – 95% non-condensing

• Installation Altitude: Up to 2000 m above sea level (current derates 0.88 A_eff per 1000 m above 1000 m)

Communication & Feedback

• Communication Interfaces: Configurable via plug-in modules (e.g., POWERLINK, CAN, Ethernet).

• Feedback Systems: Supports a wide range via plug-in modules, including EnDat, HIPERFACE, resolver, SSI absolute encoder, incremental encoder, BiSS.

Certifications

• CE, cULus (E225616), UKCA, KC, EACB& R Industrial Automation

• Functional Safety: Category 3 (EN 954-1)B& R Industrial Automation

4. Typical Applications

• Packaging Machinery: Forming, filling, sealing, and labeling machines

• Machine Tools & CNC: Milling, turning, and grinding machines

• Handling & Assembly Systems: Robotic pick-and-place, automated assembly lines

• Plastics Processing: Injection molding and extrusion lines

• Printing & Paper Converting: High-speed registration and web tension control

• Textile & Woodworking: High-precision positioning and synchronization

• General Automation: Test equipment, positioning systems, and special machinery

5. Safety & Protection Features

• Overload Protection: Electronic overcurrent and overload protection.

• Short-Circuit Protection: Motor phase short-circuit and ground fault protection.

• Thermal Protection: Internal temperature monitoring and overload protection.

• Safe Stop: Integrated electronic safe-stop function (Cat. 3, EN 954-1)B& R Industrial Automation.

• EMC Compliance: Built-in line filter for compliance with EN 61800-3.

• ESD Protection: Modules are ESD-sensitive; always disconnect power before installation/removal.

6. Ordering Information

• Part Number: 8V1090.00-2

• Standard Configuration: 3x 400-480 V / 230 V, 8.8 A, 4 kW, integrated line filter, integrated braking resistor, electronic secure restart inhibit.

• Optional Plug-in Modules:

  • 8AC110.60-3: CAN interface

  • 8AC114.60-2: POWERLINK V2 interface

  • 8AC120.60-1: EnDat encoder interface

  • 8AC121.60-1: HIPERFACE interface

  • 8AC122.60-3: Resolver interface

  • 8AC123.60-1: Incremental/SSI encoder interface

  • 8AC125.60-1: BiSS encoder interface