Honeywell 51304638‑125 (51304638125)
May 28, 2026

Honeywell 51304638‑125 (51304638125)

Product Introduction Model: 51304638‑125 (Alias: 51304638125, MC‑GAOX12, Analog Output Galvanic Isolator) Type: 8‑Channel 4‑20 mA Analog Output Isolation Module (FTA Form Factor) Manufacturer: Honeywell Series: TDC3000 / TPS / UCN DCS Description: The 51304638‑125 is a high‑precision galvanic isolator for analog output signals in Honeywell UCN/TDC3000/TPS systems. It provides electrical isolation between the DCS controller and field devices (e.g., control valves, VFDs), eliminating ground loops and protecting sensitive I/O from voltage transients and noise.

Description

Technical Specifications

  • Part Number: 51304638‑125 (51304638125)

  • Alternative ID: MC‑GAOX12, Analog Output FTA, 8‑Ch 4‑20 mA Isolator

  • Module Type: Field Terminal Assembly (FTA), Analog Output Isolation

  • System Compatibility: Honeywell UCN, TDC3000, TPS (LCN & UCN networks)

  • Output Channels: 8 isolated channels (4‑20 mA DC, sink/source configurable)

  • Isolation Rating: 1500 VAC (channel‑to‑backplane), 2500 VAC surge immunity

  • Resolution: 12‑bit (0.025% of full scale)

  • Accuracy: ±0.05% FS @ 25°C; ±0.1% FS over temperature range

  • Update Rate: 10 ms per channel

  • Load Resistance: 0–600 Ω (per channel)

  • Power: 24 VDC ±10%, 150 mA (external or backplane‑fed)

  • Power Consumption: ~3.6 W

  • Operating Temperature: 0°C to +60°C (industrial standard)

  • Storage Temperature: ‑40°C to +85°C

  • Humidity: 5%–95% RH, non‑condensing

  • Dimensions (H×W×D): 152 × 127 × 25 mm (6‑inch FTA)

  • Weight: ~0.30 kg

  • Coating: Conformal coated (harsh environment grade)

  • Certifications: CE, RoHS, UL 508 compliant

  • Revisions: Common Rev S (hardware/firmware)

  • Status: Active (new surplus/repair available; backward compatible with 51304638‑100/175/600)

Interface & Communication Configuration

  • Host Interface: UCN/TDC3000 backplane (proprietary, 1 Mbps)

  • Field Interface: 8 × screw terminals (4‑20 mA, isolated per channel)

  • Protocol Support: UCN analog output protocol; compatible with all Honeywell UCN analog controllers

  • Diagnostics: 2 on‑board LEDs (Power, Fault); remote alarm via UCN; channel‑specific fault logging (open/short circuit)

  • Hot Swap: Yes (replace without system shutdown; auto‑reconnect in <5 seconds)

  • Compatibility: Drop‑in replacement for 51304638‑100/175/600; works with MC‑TAIH15, MC‑TDID72, and other UCN FTAs

Core Functions

  1. Analog Output Isolation: 8‑channel galvanic isolation breaks ground loops, blocking common‑mode voltage and noise between DCS and field devices.

  2. Signal Conditioning: Converts UCN controller digital signals to precision 4‑20 mA analog outputs for valves, actuators, and VFDs.

  3. Fault Protection: Isolates channel faults (open/short) from the backplane; surge protection prevents damage from lightning or switching transients.

  4. High‑Accuracy Control: 12‑bit resolution and ±0.05% FS accuracy ensure precise process control in critical loops.

  5. Harsh Environment Reliability: Conformal coating and wide temperature range suit chemical, petrochemical, and power generation facilities.

Application Scenarios

  • Process Control Loops: Regulating flow, pressure, temperature, and level via 4‑20 mA control valves and actuators.

  • Motor Control: Driving variable‑frequency drives (VFDs) for pump/fan speed control in noisy industrial environments.

  • Legacy System Integration: Isolating modern UCN controllers from older, ungrounded field devices in TDC3000/TPS upgrades.

  • High‑Noise Areas: Chemical plants, refineries, and power substations with heavy electrical interference.

Compatibility Note

  • System Compatibility: Honeywell UCN, TDC3000, TPS (requires UCN analog controller card)

  • Replacement Cross‑Reference:

    • 51304638‑100: Standard isolation, 0–55°C

    • 51304638‑125: Enhanced isolation, 0–60°C, Rev S firmware

    • 51304638‑175: High‑temperature variant, ‑20°C to +70°C

    • 51304638‑600: 8‑channel, high‑surge (3000 VAC) version

  • Key Difference (100 vs 125): The 125 revision adds extended temperature (0–60°C), improved surge immunity (2500 VAC), and Rev S firmware with enhanced fault diagnostics.


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