Honeywell 51304481-150 (51304481150, MC-PAIL02)
May 28, 2026

Honeywell 51304481-150 (51304481150, MC-PAIL02)

Product Introduction Model: 51304481-150 (Alias: 51304481150, MC‑PAIL02) Type: Low‑Level Analog Input IOP (LLAI IOP, 8‑Channel, Conformally Coated) Manufacturer: Honeywell Series: TDC3000 / TPS UCN DCS Description: The 51304481-150 (MC‑PAIL02) is an 8‑channel low‑level analog input processor module with conformal coating for Honeywell TDC3000/TPS UCN DCS. It acquires and conditions microvolt/millivolt signals from RTDs, thermocouples, and low‑level transmitters, interfacing with RTD/TC FTAs (e.g., 51304477 series). The conformal coating protects against humidity, dust, and corrosive environments.

Description

Technical Specifications

  • Part Number: 51304481-150 (51304481150)

  • Module Type: MC‑PAIL02, Low‑Level Analog Input IOP (LLAI), Conformally Coated

  • Channel Configuration: 8 × differential input channels (single‑ended selectable)

  • Signal Types: Millivolt (mV), RTD (PT100/PT1000), thermocouple (J/K/T/E/R/S/B)

  • Input Ranges: ±25 mV, ±50 mV, ±100 mV, 0–100 mV; PT100: ‑200°C to +850°C

  • Isolation: Channel‑to‑backplane 1500 VAC rms isolation; channel‑to‑channel isolation

  • Resolution: 16‑bit per channel

  • Accuracy: ±0.02% FS at 25°C; ±0.05% FS over operating range

  • Scan Rate: 8 samples/second per channel

  • Power Supply: 24 VDC ±10%, 0.5 A (UCN backplane‑powered)

  • Operating Temperature: 0°C to +60°C

  • Storage Temperature: ‑40°C to +85°C

  • Humidity: 5%–95% RH, non‑condensing

  • Dimensions (H×W×D): 130 × 35 × 110 mm (UCN IOP form factor)

  • Weight: ~0.73 kg

  • Certifications: UL‑listed, CE‑compliant

  • Connectors: UCN 96‑pin edge connector (backplane); 50‑pin ribbon cable to FTA

  • Status Indicators: Power LED, fault LED, channel status LEDs

  • Coating: Conformal coated (protects against harsh environments)

Interface & Communication Configuration

  • DCS Interface: UCN backplane (1 Mbps, TDC3000/TPS/Experion PKS compatible)

  • FTA Interface: 50‑pin ribbon cable to RTD/TC FTAs (e.g., 51304477‑100/150, 51304476‑100/125/175)

  • Diagnostics: On‑board self‑diagnostics; per‑channel open/short circuit detection; FTA fault monitoring

  • Wiring: Differential pairs (twisted shielded cable recommended for mV signals)

  • Redundancy: Supported (dual IOPs in hot standby, shared FTA)

Core Functions

  1. 8‑Channel Low‑Level Acquisition: Precision differential input for mV/RTD/TC signals.

  2. High‑Resolution Signal Conditioning: 16‑bit ADC, amplification, filtering, and cold‑junction compensation (TC).

  3. High Isolation: 1500 VAC channel‑to‑backplane isolation for harsh electrical environments.

  4. Conformal Coating Protection: Enhances reliability in humid, dusty, or corrosive industrial settings.

  5. Redundancy Support: Hot‑standby redundant IOP configuration for critical applications.

  6. Backplane‑Powered: Eliminates external power supplies; draws power from UCN backplane.

  7. FTA Compatibility: Works with 51304477 series RTD FTAs and 51304476 series TC FTAs.

Application Scenarios

  • Process Industries: Chemical, petrochemical, power generation, pulp & paper (precision temperature measurement in harsh environments).

  • Sensor Interfacing: PT100/PT1000 RTDs, J/K/T/E thermocouples, and low‑level mV transmitters.

  • Legacy DCS Systems: Replacement/expansion for TDC3000/TPS needing 8‑channel low‑level analog input with environmental protection.

  • Redundant Control Loops: Critical processes requiring high availability (e.g., reactor temperature control).

  • Harsh Environment Applications: Ideal for cabinets exposed to moisture, dust, or corrosive gases.

Compatibility Note

  • System Compatibility: Honeywell TDC3000/TPS and Experion PKS (via UCN).

  • FTA Compatibility: 51304477‑100/150 (RTD FTA), 51304476‑100/125/175 (TC FTA).

  • Key Difference from 51304481‑100: 51304481‑150 is conformally coated (for harsh environments) and heavier (~0.73 kg vs ~0.45 kg); 51304481‑100 is non‑coated.


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