3IP161.60-1 Hybrid Module (B&R)

 Product Introduction

3IP161.60-1 is a compact programmable I/O processor (hybrid module) of the B&R System 2005 series, integrating CPU, digital I/O, analog I/O and dual communication interfaces. It combines the functions of a controller and a hybrid I/O unit, enabling it to independently complete the logic control, motion monitoring and data interaction for small and medium-sized equipment without the need for additional expansion modules. It is the core unit of an integrated small control system.

Basic Information

Product Model: 3IP161.60-1

Brand: B&R (Becko GmbH & Co. KG, Austria)

Series: System 2005 (Compact PCC Controller)

Type: CPU integrated hybrid I/O module (Programmable I/O Processor)

Status: Out of production, mainstream spare parts, sufficient supply of second-hand / refurbished

Compatible Software: Automation Studio (V2.7 and below)

Installation Method: Standard rail installation (in the control cabinet)

Protection Grade: IP20 (EN 60529)

Certifications: CE, cULus, EAC

Size: Approximately 120 mm × 80 mm × 40 mm

Weight: Approximately 0.45 kg

Operating Temperature: 0～60°C

Storage Temperature: -25～70°C

Relative Humidity: 5%～95% (no condensation)

Core Hardware Configuration (CPU + Memory)

Processor: B&R 2005 dedicated CPU

Program Memory: 1.5 MB FlashPROM (data retention during power loss)

Data Memory: 850 KB SRAM (persistent, data preserved during power loss)

Operation Speed: Bit instructions 0.1 μs, typical logic instructions 0.5 μs, high-speed real-time processing

System Firmware: Pre-installed Automation Runtime real-time operating system, supports multi-task time-sharing processing

Integrated I/O Specifications (Hybrid I/O)

Digital Input (DI)

Channel Count: 12

Input Voltage: 24 VDC (Sink type, low level valid)

Input Current: Approximately 10 mA / channel

Response Time: ≤1 ms (hardware filtering)

Functions: Switch signal acquisition, sensor input, button / limit switch signal

Digital Output (DO)

Channel Count: 12

Output Voltage: 24 VDC

Output Current: 0.1 A / channel (transistor output, Source type)

Response Time: ≤500 μs

Protection: Overcurrent / short circuit protection, inductive load continuous current protection

Functions: Drive relays, solenoid valves, indicator lights, small contactors

Analog Input (AI)

Channel Count: 6

Input Signal: ±10 VDC (voltage type)

Resolution: 14 bits (high precision, suitable for precise measurement)

Conversion Time: ≤45 μs (full channel synchronous conversion)

Input Resistance: ≥100 kΩ

Functions: Acquisition of analog signals such as temperature, pressure, level, speed, etc.

Analog Output (AO)

Channel Count: 6

Output Signal: ±10 VDC (voltage type)

Resolution: 12 bits

Conversion Time: ≤45 μs (full channel synchronous output)

Load Capacity: ≥2 kΩ

Functions: Speed setting for servo / variable frequency drive, proportional valve control, instrument signal output

Communication Interfaces

RS232 Serial Port

Connector: Integrated 9-pin DSUB male connector

Transmission Rate: Maximum 115.2 kbit/s

Transmission Distance: Maximum 15 m

Functions: Program download / upload, connection to HMI, barcode scanner, printer, etc. serial port devices CAN Bus (CAN 2.0A/B)

Connector: 5-pin terminal block

Transmission rate: Up to 500 kbit/s

Number of nodes: Theoretically 127 (for CANopen protocol)

Electrical isolation: Fully isolated (2500 VAC)

Functions: Connect CANopen slave stations (servo, I/O modules, sensors), form a distributed control system

Electrical characteristics

Power supply voltage: 24 VDC (±10%)

Power consumption: Approximately 4.5 W

Electrical isolation: CAN interface fully isolated; I/O shared ground with CPU; RS232 shared ground

Insulation strength: Compliant with EN 61000-6-2, with strong anti-electromagnetic interference capability

Status and diagnosis

LED indicators: Power, operation, fault, RS232 Tx/Rx, CAN Tx/Rx, I/O status indicator

Diagnostic function: Through Automation Studio, can monitor CPU operation status, I/O channel faults, communication link status, memory usage and program errors, supports remote diagnosis and fault location

Core functions

Integrated control: CPU + mixed I/O + communication integration, a single module can achieve complete control of small and medium-sized equipment, no need for additional expansion.

High-speed real-time processing: Nanosecond-level instruction speed, suitable for high-speed logic control, analog closed-loop regulation.

Multi-protocol communication: RS232 + CAN bus, compatible with serial port devices and CANopen network, flexible networking.

High-precision analog quantity: 14-bit AI + 12-bit AO, meets precise control requirements for temperature, pressure, speed, etc.

Industrial-grade reliability: Wide temperature operation, isolation design, overcurrent protection, suitable for harsh environments such as machine tools, packaging, and textiles.

Seamless integration with B&R systems: Fully compatible with System 2005 series modules and Automation Studio, convenient programming configuration.

Application fields

Small and medium-sized automation equipment (packaging machines, textile machines, printing machines, small machine tools)

Independent control systems (one-piece application without I/O expansion)

Analog quantity-intensive equipment (temperature / pressure / level monitoring control)

CANopen distributed network slave station control

Renovation of old equipment (replacing traditional PLC, higher integration)

B&R System 2005 series compact control scenarios