Honeywell 51304421-200 (PLCG Relay Panel Card)
May 27, 2026

Honeywell 51304421-200 (PLCG Relay Panel Card)

Product Introduction Model: 51304421-200 (Alias: 51304421200) Type: PLCG Relay Panel Card (Digital Output Relay Board) Manufacturer: Honeywell Series: TDC3000 / TPS DCS Systems (UCN) Description: The 51304421-200 is a PLCG‑format relay panel card for Honeywell TDC3000/TPS. It serves as an interface between DCS controllers and field devices, converting low‑level DCS digital outputs into high‑power relay contacts for valves, motors, and alarms.

Description

Technical Specifications

  • Part Number: 51304421-200 (51304421200)

  • Board Type: PLCG Relay Panel Card (PWA)

  • Relay Configuration: Multiple DPDT relays (factory‑wired)

  • Contact Rating: 120/240 VAC, 10 A resistive; 24 VDC, 5 A

  • Input Logic: 24 VDC from DCS IOPs (e.g., 51304386 series)

  • Isolation: Optical isolation between DCS and relay circuits

  • Power Supply: 24 VDC ±10% (external or backplane)

  • Operating Temperature: -20°C to +60°C

  • Storage Temperature: -40°C to +85°C

  • Humidity: 5%–95% RH, non‑condensing

  • Dimensions (H×W×D): 305 × 125 × 30 mm (card‑mount)

  • Weight: ~0.32 kg

  • Certifications: CE, UL, RoHS

Interface & Communication Configuration

  • DCS Interface: UCN backplane via ribbon cable (1 Mbps)

  • Field Interface: Screw terminals for valves, motors, solenoids

  • Diagnostics: On‑board LEDs (PWR/RELAY/FAULT)

  • Redundancy: Supports redundant controller inputs

Core Functions

  1. Signal Conversion: Converts 24 VDC DCS logic to high‑power relay outputs.

  2. Load Driving: Controls AC/DC loads up to 10 A (valves, pumps, fans).

  3. Electrical Isolation: Protects DCS from field‑side voltage/current transients.

  4. Panel Integration: Designed for standard Honeywell PLCG relay enclosures.

  5. Fault Monitoring: LED indicators simplify troubleshooting.

Application Scenarios

  • Process Industries: Chemical, petrochemical, oil & gas, power, pulp & paper.

  • Field Device Control: On/off control of valves, motors, and solenoids.

  • Alarm & Interlock: Audible/visual alarms and safety interlock circuits.

Key Difference vs. 51304421-100

  • 51304421-100: Complete relay panel (enclosure + card), 19” rack‑mount.

  • 51304421-200: Replacement relay card only (PWA), for panel repair/upgrade.


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