Honeywell 51304421-100 (PLCG Relay Panel)
May 27, 2026

Honeywell 51304421-100 (PLCG Relay Panel)

Product Introduction Model: 51304421-100 (Alias: 51304421100) Type: PLCG Relay Panel (Digital Output Relay Panel) Manufacturer: Honeywell Series: TDC3000 / TPS DCS Systems Description: The 51304421-100 is a field‑mounted relay panel for Honeywell TDC3000/TPS DCS. It acts as an interface between the DCS controller and field devices, converting low‑level DCS digital outputs into high‑power relay contacts for driving valves, motors, and other industrial loads.

Description

Technical Specifications

  • Part Number: 51304421-100 (51304421100)

  • Panel Type: PLCG (Programmable Logic Control Group) Relay Panel

  • Relay Configuration: Multiple DPDT/SPDT relays (factory‑configured)

  • Contact Rating: 120/240 VAC, 10 A resistive; 24 VDC, 5 A

  • Input Signal: 24 VDC logic signals from DCS IOP modules

  • Isolation: Optical isolation between DCS side and relay contacts

  • Power Supply: 24 VDC ±10% (external or backplane‑powered)

  • Operating Temperature: -20°C to +60°C

  • Storage Temperature: -40°C to +85°C

  • Humidity: 5%–95% RH, non‑condensing

  • Dimensions (H×W×D): 483 × 177 × 55 mm (19” rack‑mountable)

  • Weight: ~2.3 kg

  • Certifications: CE, UL, RoHS

Interface & Communication Configuration

  • DCS Interface: Connects to TDC3000/TPS IOPs (e.g., 51304386 series) via ribbon cable

  • Field Interface: Screw terminals for field wiring (valves, motors, alarms)

  • Diagnostics: LED indicators for power, relay status, and fault detection

  • Redundancy: Supports redundant DCS controller inputs for critical applications

Core Functions

  1. Signal Conversion: Converts 24 VDC DCS logic signals to high‑power relay contacts.

  2. Load Driving: Controls AC/DC loads (valves, motors, solenoids, alarms) up to 10 A.

  3. Electrical Isolation: Protects DCS from high‑voltage/current transients in field circuits.

  4. Rack Mount Integration: Standard 19” rack design for easy installation in control panels.

  5. Fault Indication: On‑board LEDs simplify troubleshooting of relay and wiring issues.

Application Scenarios

  • Process Industries: Chemical, petrochemical, oil & gas, power generation, pulp & paper.

  • Field Device Control: On/off control of valves, pumps, fans, and motors.

  • Alarm Systems: Driving audible/visual alarms for process events.

  • Interlock Circuits: Safety interlocks and emergency shutdown (ESD) systems.


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