Product Description: 7EX484.50-1

1. Product Overview

2. Basic Information

• Model: 7EX484.50-1

• Manufacturer: B&R Automation (Austria)

• Series: 2003 System (screw-in communication module)

• Type: POWERLINK Bus Controller

• Mounting: Screw-in type (compatible with 2003-series backplanes)

• Protection Class: IP20

• Matching Terminal Block: TB704 (ordered separately)

• Dimensions (L×W×H): 90 mm × 30 mm × 60 mm

• Weight: Approx. 300 g

3. Core Specifications

Communication Interface

• Protocol: POWERLINK (Ethernet-based, real-time)

• Ports: 1 × RJ45 (electronically isolated)

• Data Rate: 100 Mbps (full-duplex)

• Topology: Line, star, or ring (with redundancy support)

• Cycle Time: Down to 100 µs (deterministic)

• Node Capacity: Up to 254 nodes per network

• Isolation: 500 Vrms (channel-to-system isolation)

Electrical Characteristics

• Supply Voltage: 24 VDC (18–30 VDC range)

• Power Consumption: Max. 12 W

• Overvoltage Protection: 36 VDC (transient)

• Reverse Polarity Protection: Built-in

• Short-Circuit Protection: Onboard

Environmental Specifications

• Operating Temperature: −25 °C to +60 °C

• Storage Temperature: −40 °C to +85 °C

• Vibration Resistance: EN 60068-2-6 (10–150 Hz, 0.15 mm amplitude)

• Shock Resistance: EN 60068-2-27 (15 g, 11 ms half-sine)

• Conformal Coating: Yes (anti-condensation, anti-corrosion for harsh environments)

Certifications

• CE (EN 61000-6-2, EN 61000-6-4)

• UKCA

• cULus (Industrial Control Equipment)

• EAC (Customs Union)

• HazLoc: Class I, Division 2, Groups A/B/C/D

4. Key Features

1. High-Speed Real-Time Communication: POWERLINK protocol with 100 Mbps speed and sub-1ms cycle times for precise motion control and synchronized I/O.

2. Electronically Isolated RJ45 Port: Protects against electrical interference and ground loops, enhancing system reliability in industrial environments.

3. Seamless 2003 System Integration: Screw-in design compatible with all 2003-series backplanes, CPUs, and I/O modules (e.g., 7DI140.70, 7DO135.70).

4. Redundancy Support: Enables ring topology for network redundancy, minimizing downtime in critical applications.

5. Diagnostic LEDs: Status indicators for POWERLINK activity, link status, and error detection, simplifying troubleshooting.

6. Robust Industrial Design: Wide temperature range, conformal coating, and vibration/shock resistance for harsh factory and process environments.

5. Typical Applications

• Motion Control Systems: High-speed communication with POWERLINK servo drives, motors, and encoders for multi-axis synchronization.

• Factory Automation: Distributed I/O networking in assembly lines, packaging machinery, and material handling systems.

• Process Industry: Real-time data exchange in chemical, water treatment, and pharmaceutical plants (hazardous area compliant).

• Packaging Machinery: Synchronized control of actuators, conveyors, and vision systems via POWERLINK.

• Machine Building: Standardized communication platform for modular machine design and scalability.

6. Ordering & Compatibility

• Order Model: 7EX484.50-1

• Required Accessory: TB704 (terminal block, sold separately)

• Compatible Controllers: B&R 2003-series CPUs (e.g., 7CP476-020.9)

• Compatible I/O Modules: 7DI140.70, 7DO135.70, 7DO138.70, 7EX470.50-1 (2003 series)

• Configuration Software: B&R Automation Studio (POWERLINK configuration, diagnostics, and firmware updates)

7. Warranty & Support

• Warranty: 12-month manufacturer’s warranty (new, unused products)

• Technical Support: Global B&R technical support for configuration, programming, and maintenance